FLAT RATE TIME CHART
HONDA. MOTORCYCLE
MODEL C50, C65
HONDA MOTOR CO., LTD. SERVICE DIVISION
FLAT RATE TIME CHART
HONDA. MOTORCYCLE
MODEL C50, C65
HONDA MOTOR CO., LTD. SERVICE DIVISION
HOW TO USE THIS CHART
1. PURPOSE
This Flat Rate Time Chart is provided for the purpose of standardizing the time fur work covered by Warranty Claim aa specified in die Hunda Service Manual, Policy & Guide. No matter how long the actual time expended is. the Flat Rate Time shall be used for computing the labor charge. This may also be utilized for figuring out the charges of regular customer works.
2. BASIC CONDITIONS
The contents of this Chart have been arranged on the basis of the following conditions:
A. Full set of common tools and special tools are available and ready for immediate use by the mechanics.
B. Service work is done according to the instructions in the Shop Manual.
C. The indicated times have been compiled from average times recorded by mechanics having from 6 months to 1 year Honda experience.
D. This Chart prescribes only the times required for individual jobs.
3. JOB NUMBER
Each job is numbered for easy reference. The first group of job numbers (E02 for example) is the reference number of each component block and the second group (-12 for example) basically relates to reference number of each part indicated on diagram except for numbers over 50 which are not indicated.
4. FLAT RATE TIME
The Flat Rate Time (abbreviated as FRT), the time allowed for performing each job, is shown in hours and tenth of an hour. Example: 11.5=11 hours 30 minutes 0.3=18 minutes
5. LABOR CHARGE
The labor charge shall be computed by using the hourly labor rate specified by Honda. Distributors are responsible for computing the labor charge.
6. UNIT
The figure in the column of " Unit" indicates the number of pieces to which the FRT applies, e.g. Unit 2 FRT 1.0 means 1 hour shall cover replacing 2 pieces.
7. RELATIONSHIP WITH PARTS LIST
Reference numbers of component blocks and parts as well as diagrams are based on Parts List. Therefore, reference to Parts List may easily be done. Please note that part numbers are indicated for the purpose of reference only. For placing orders be sure to refer to Parts List and Parts News.
8. HOW TO FIGURE TIME FOR MULTIPLE JOB
When two or more job units are performed simultaneously:
A. When the job units are unrelated and not overlapping, the time for each job shall be totaled.
Example: Replacement of Piston and Fuel Tank (C50)
Job No. Description Part No. Unit FRT
E02-02 PISTON.................................... 13101-036-010 1 1.0
F05-01 TANK, fuel .............................. 17500-041-680 1 0.4
The above two shall be totaled: 1.0+0.4=1.4
B. When the job units are related and overlapping:
(a) the time for the last job shall be applied;
Example: Replacement of Kick Starter Pinion and Kick Starter Spring (C50)
Job No. Description Part No. Unit FRT
E09-08 PINION, kick starter.................. 28211-040-010 I 2.0«-
E09--13 SPRING, kick starter.................. 28281-035-010 1 1.0
The last job: 2.0
(b) or, the time for the most major job (the job which requires the longest time) shall be applied.
Example: Replacement of Cylinder Head, Cylinder Head Gasket and Cylinder
(C50)
Job No. Description Part No. Unit FRT
E01-04 HEAD, cylinder ........................ 12200-036-020 1 1.1*-
E01-05 GASKET, cylinder head ............ 12251-036-000 1 0.5
E01-02 CYLINDER.............................. 12101-041-680 1 0.9
The most major work: 1.1
C. When the job units are overlapping partly, reduce the time of overlapping job from the total.
Example: Replacement of Cylinder and Kick Starter Pinion (C50)
Job No. Description Part No. Unit FRT
E01-02 CYLINDER .............................. 12101-041-680 1 0.9
E09-08 PINION, kick starter.................. 28211-040-010 1 2.0
G04-01 Engine Removal and Mounting... 1 0.4
Engine Removal and Mounting is overlapping, therefore, 0.9+2.0—0.4=2.5
9. VALIDITY
The Flat Rate Times in this Chart shall be effective from May 1, 1967. In the event any changes are made to the Flat Rate Time, it will be proceeded by announcement.
May 1967 Foreign Service Dept.
HONDA MOTOR CO., LTD.
INDEX
R*f. No. Component Block
GENERAL SERVICE
G General Service................................................... 1
ENGINE GROUP (REMOVAL & MOUNTING)
E- 1 Cylinder • Cylinder Head.................................... 2 2
E- 2 Crankshaft • Piston ............................................. 4 4
E- 3 Camshaft • Valve ................................................ 4 6
E- 4 Cam Chain • Cam Chain Tensioner ..................... 6 8
E- 5 Crankcase • Cylinder Stud.................................... 6 10
E- 6 Clutch............................................................... 8 12
E- 7 Oil Pump • Right Crankcase Cover ..................... 10 14
E- 8 Transmission...................................................... 12 16
E- 9 Gear Change...................................................... 14 18
E-10 GearShift......................................................... 14 20
E-ll Left Crankcase Cover • Dynamo.....................,..... 16 22
E-12 Carburetor..........>.......................m..................... 18 24
FRAME GROUP (REMOVAL & MOUNTING)
F- 1 Steering Handle ................................................ 20 28
F- 2 Front Cushion ................................................... 22 32
F- 3 Front Fork • Front Fender ................................. 24 34
F- 4 Front Cover ¦ Air Cleaner.................................... 24 36
F- 5 Fuel Tank • Seat................................................ 26 38
F- 6 Frame Body ...................................................... 26 42
F- 7 Stand • Step • Muffler.......................................... 28 44
F- 8 Rear Fork - Chain Case....................................... 30 48
F- 9 Rear Cushion ................................................... 32 52
F-10 Front Wheel...................................................... 34 56
F-ll Rear wheel......................................................... 36 58
F-12 Head Light-Winker .......................................... 38 60
F-13 Wire Harness • Battery ....................................... 40 64
G General Service
Job No. Description Unit FRT Labor Charge
G01-01 Complete Overhaul .................................... 1 11.0
G01-02 Engine Overhaul ....................................... 1 4.5
G01-03 Frame Overhaul ....................................... 1 6.5
GQ2-01 Carburetor Idling Adjustment ..................... 1 0.2
G02-O2 Tappet Clearance Adjustment ..................... 1 0.2
G02-O3 Point Clearance Adjustment........................ 1 0.4
G02-O4 Ignition Timing Adjustment........................ 1 0.4
G02-O5 Clutch Adjustment .....................,.............. 1 0.2
G02-OG Horn Adjustment ....................................... 1 0.2
G02-O7 Front Brake Adjustment.............................. 1 0.2
G02-08 Rear Brake Adjustment .............................. 1 0.2
G02-09 Rear Cushion Adjustment........................... 1 0.2
G02-10 Drive Chain Adjustment.............................. 1 0.5
G03-01 Oil Pump Cleaning .................................... 1 0.7
G03-02 Oil Filter Cleaning .................................... 1 0.4
G03-03 Air Cleaner Cleaning ................................. 1 0.2
G01-01 Engine Removal and Mounting .................. 1 0.4
(Time for this job is included in the engine jobs of over 0.4 hour)
C50 - CS5 May, 1967 „
E-1 Cylinder • Cylinder Head
a ft"15
15—Q ®—18
17—O ^—27
27-----& ©—17
<§>—17
C50 • C65 May, 1967
E-1 Cylinder • Cylinder Head
Job. No.
Description
Pari No.
Unit C5Q C65
™RT l^abor CharRC
E01-01 GUARD, dust.......................................... 11911-040-000 1
E01-02 CYLINDER............................................. 12101-041-680 1
12101-040-811
E01-03 GASKET, cylinder................................. 12191-035-010 1
E01-04 HEAD, cylinder..............................-....... 12200-036-020 1
12200-035-601
E01-05 GASKET, cylinder head........................... 12251-036-000 1
12251-035-UUU
E01-06 COVER, cylinder head........................... 12301-035-000 1
E01-07 COVER, cylinder head right side ............ 12331-035-000 1
EOI-08 COVER, cylinder head left side ............... 12341-O40-000 1
E01-09 CAP, tappet adjusting hole ..................... 12361-035-000 2
E01-10 GASKET, cylinder head cover.................. 12391-035-000 1
E01-11 GASKET, cylinder head right side ccver... 12394-035-000 1
EOl-12 GASKET, cylinder head left side cover...... 12395-035-000 1
E01-13 INSULATOR, carburetor ........................ 16211-040-010 I
E01-11 GASKET, inlet pipe................................. 17119-035-000 1
E01-15 BOLT, hanger ...................................... 90081-040-000 2
EOl-16 BOLT, H.S., 6 mm ................................. 90082-035-000 3
E01-17 WASHER, sealing, 6 mm ........................ 90442-035-000 3
E01-18 WASHER A, scaling, 6 mm..................... 90443-035-000 2
E01-19 O RING, 31.5mm.................................... 91302-001-020 2
E01-20 GASKET, rubber, 2.5 mm....................... 91306-035-000 1
E01-21 PACKING, rubber, 16 mm..................... 91303-035-000 2
E01-22 BOLT, hex., 6x111................................. 92000-6111 1
23 STUD, 6x30.......................................... 92700-0603003 2
24 STUD, 6x37.......................................... 92700-06037 2
25 SCREW, cross., 6x10.............................. 93700-06010 2
26 NUT, hex., 6mm.................................... 94001-06000 6
27 NUT, blind, 6 mm ................................. 94021-06000 2
28 WASHER, flat, 6 mm .............................. 94101-06000 2
29 PIN, knock. 8xl4A................................. 94301-08140 2
0.1 0.9 0.9 0.7 1.1 1.1 0.5 ->.5 0.5 0.2 0.2 0.1 0.5 0.2 0.2 0.4 0.4 0.1 0.1 0.1 0.1 0.1 0.9 0.9 0.2
C50 • C65 May. 1967
E-2 Crankshaft • Piston / E-3 Camshaft • Valve
Job. Nc. Descripiion
E-2 Crankshaft ¦ Piston
E02-00 CRANKSHAFT ASSY............................
E02-01 RING-SET. piston (S.T.D.) .....................
E02-02 PISTON (S.T.D.)....................................
E02-03 PIN, piston.............................................
E02-Q4 CLIP, piston pin ....................................
E02-05 ROD, connecting ....................................
E02-06 RETAINER, roller .................................
E02-07 CRANKSHAFT, right..............................
E02-08 CRANKSHAFT. left ..............................
E02-09 PIN, crank.............................................
E02-10 SPROCKET, timing.................................
E02-11 COLLAR, 17 mm ....................................
E02-12 KEY, woodruff .......................................
E02-13 BEARING, ball, 6304 ..............................
E02-14 ROLLER, 2.5x10....................................
E-3 Camshaft • Valve
E03-01 GUIDE, inlet valve .................................
E03-02 GUIDE, exhaust valve..............................
E03-03 CAMSHAFT..........................................
E03-04 ARM, valve rocker.................................
E03-05 SHAFT, valve rocker arm........................
E03-06 VALVE, inlet..........................................
E03-07 VALVE, exhaust ....................................
E03-08 SEAL, valve stem....................................
E03-09 CAP, valve stem seal ..............................
E03-10 SPRING, outer, valve..............................
E03-11 SPRING, inner, valve..............................
E03-12 RETAINER, valve spring........................
E03-13 SEAT, valve inner spring........................
E03-14 COTTER, valve.......................................
E03-15 SCREW, tappet adjusting ........................
E03-16 NUT, tappet adjusting..............................
E03-17 O RING, 9.5x1.6....................................
E03-18 PLUG, spark (N.G.K.)..............................
Part No. r£>rtx FRT Lahor Charge
13000-041-010 1 - 2.9
13000-036-020 - 1 2.9
13010-036-000 1 - 1.0
13010-035-000 - 1 1.0
13101-036-010 1 - 1.0
13101-035-010 - 1 1.0
13111-036-000 1 - 1.0
13111-035-000 - T t.A
13115-001-000 2 2 1.0
13201-036-000 1 1 2.7
13211-035-000 1 1 2.7
13310-035-030 1 1 2.7
13321-041-010 1 - 2.7
13221-035-020 - 1 2.7
13381-035-010 1 1 2.7
14311-035-000 1 1 2.7
22911-035-010 1 1 0.6
90741-035-000 1 1 0.5
91001-033-000 2 2 2.7
91101-0Q1-030 22 22 2.7
12021-035-811 1 1 1.0
12023-051-310 1 1 1.0
14101-040-000 1 1 1.0
14431-035-000 2 2 0.7
14451-035-000 2 2 0.7
14711-036-000 1 — 1.0
14711-035-000 - 1 1.0
14721-036-000 1 - 1.0
14721-035-000 - 1 1.0
14730-028-000 1 1 1.0
14731-028-000 1 1 1.0
14751-035-600 2 2 1.0
14761-035-000 2 2 1.0
14771-035-600 2 2 1.0
14776-028-000 1 1 1.0
14781-001-010 4 4 1.0
90012-200-000 2 2 0.2
90206-001-000 2 2 0.2
91306-028-000 2 2 0.1
98050-57711 1 1 0.1
C50 • C65 May. 1967
E-2 Crankshaft • Piston / E-3 Camshaft • Valve
E-2
T?
E-3
C50 - C65 May, 1967
E-4 Cam Chain • Cam Chain Tensioner / E-5 Crankcase - Cylinder Stud
E-4
E-5
6
C50 • C65 May, 1967
E-4 Cam Chain • Cam Chain Tensfoner / E-5 Crankcase • Cylinder Stud
Job. No.
Description
Pan No.
C50nC65 FRT !-abor Charge
E-4 Cam Chain • Cam Chain Tensioner
E01-01 SPROCKET, cam.................................... 14321-035-000
EO4-02 CHAIN, cam.......................................... 14401-035-005
E04-03 ARM, cam chain tensioner ..................... 14500-035-000
E04-M PIVOT, cam chain tensioner..................... 14531-035-000
E04-05 SPRING, tensioner ................................. 14541-035-000
E04-06 ROD, tensioner push .............................. 14551-035-000
E04-07 RUBBER, tensioner push rod head............ 14565-035-000
EQ4-0S STRAINER, oil damper........................... M391-033-000
E04-Q9 ROLLER, cam chain guide ..................... 14610-035-010
E04-10 PIN, guide roller .................................... 14615-035-000
EM-1I SPROCKET, cam chain guide.................. 14670-035-030
E04-12 SPINDLE, cam chain guide sprocket......... 14675-035-O50
E04-I3 BOLT, sealing, 14 mm.............................. 90081-035-000
EO-I-14 BOLT, knock. 5 mm .............................. 90083-035-000
E04-15 SCREW, taper, 4 mm .............................. 90091-035-010
E04-I6 WASHER, sealing. 14 mm ...................... 90441-035-000
E01-17 WASHER, 8mm.................................. 90481-035-009
E-5 Crankcaso • Cylinder Stud
E05-01 CRANKCASE, right .............................. 11100-039-080
E05-02 GASKET, left crankcase ....................... 11191-035-020
E05-03 CRANKCASE. left ................................ 11200-035-030
B05-04 SCREEN, oil filter ................................ 15421-035-010
E05-05 STUD, cylinder...................................... 90031-035-010
E05-06 STUD B, cylinder.................................... 90032-035-000
E05-07 PACKING, drain cock............................. 90407-259-000
E05-03 OIL-SEAL. 17-25-9................................ 91203-035-000
E05-09 OIL-SEAL. S1L6-24-10........................... 91203-001-000
E05-10 STUD, 6x24......................................... 92700-0602401
E05-11 BOLT, diain cock................................... 92800-12000
12 SCREW, cross.. 6x48............................. 93500-060-1820
13 SCREW, cross., 6x60.............................. 93500-0606020
II SCREW, cross., 6x65.............................. 93500-0606520
15 PIN, knock, 8x20A................................. 94301-08120
E05-16 PIN, knock, 8xl4A................................. 94301-08140
E05-17 BEARING, ball, 6203 .............................. 96100-62030
1 l 1.0
1 L 1.0
1 L 0.5
1 L 0.5
1 I 0.2
1 L 0.2
1 I 0.2
1 I 0.2
1 I 1.1
1 I 1.1
1 L 1.4
1 L 1.4
1 L 0.3
3 ; { 0.9
l L 1.4
l L 0.3
l L 1.1
1 2.6
1 2.6
1 2.6
1 0.2
2 0.9
y 0.9
1 0.9
1 0.1
1 2.6
2 1.0
1 0.1
1
3 3
4 4
2 2
2 2 0.9
2 2 2.6
C50 • C65 May, 1967
E-6 Clutch
Job. No. Description
E06-01 OUTER, clutch......................,
E06-02 COVER, clulch outer ..............
E06-03 GASKET, dutch outer cover ..
E06-04 CENTER, clutch ....................
E06-05 GUIDE, clutch center..............
E06-06 DISK, clutch friction .............
E06-07 PLATE A, clutch....................
E06-08 PLATE B, clutch....................
E06-09 PLATE C, clutch....................
E06-10 PLATE, drive ......................
E06-11 SPRING, clutch.......................
E06-I2 SPRING, clutch free ..............
E06-13 SPRING, clutch damper..........
E06-14 LEVER, clutch .......................
E06-15 PLATE, clutch cam................
E06-16 SPRING, cam plate side..........
E06-17 RETAINER, ball....................
E06-18 SET-RING, 101.5 mm..............
E06-19 SET-RING, -15 mm .................
E06-20 GEAR, primary driven ...........
E06-21 GEAR, outer drive .................
E06-22 GEAR, primary drive.............
E06-23 THROUGH, oil.......................
B06-24 SPRING, oil through ..............
E06-25 NUT, lock, 14 mm.................
E06-26 WASHER, lock, U mm ...........
E06-27 WASHER. 12.2mm.................
E06-28 WASHER, stopper .................
E06-29 CIR-CLIP, 17 mm....................
E06-30 BEARING, ball, 6000 .............
E06-31 ROLLER, 8x10.......................
32 SCREW, cross., 5x8 ..............
33 SCREW, cross,, 5x10.............
Part No. riffcm F**T La1"'' Charge
22101-040-000 1 : 1 0.6
22111-040-000 i : L 0.5
22119-040-000 1 ] 1 0.5
22120-040-020 1 J 0.5
22131-035-020 1 ] 0.6
22201-040-000 2 : ! 0.6
22310-001-020 i j [ 0.6
22321-001-030 i 1 0.6
22331-023-000 i [ 0.6
22351-040-010 i L 0.6
22401-040-000 4 1 0.6
22411-001-010 4 1 0.6
22421-040-000 4 1 0.6
22811-O40-010 1 1 0.4
22820-041-000 1 1 0.4
22825-046-000 1 1 0.4
22860-046-000 1 1 0.4
22901-001-000 1 I 0.6
22901-040-000 1 I 0.6
23110-036-000 I I 0.6
23112-041-010 1 L 0.5
23120-036-010 I I 0.5
25551-040-000 1 I 0.4
25555-033-000 1 I 0.4
90231-001-000 1 1 0.5
90-131-001-000 1 1 0.5
90482-001-010 1 I 0.4
90483-040-000 4 1 0.6
90601-001-000 1 1 0.6
91002-001-000 1 1 0.4
91102-001-010 8 B 0.6
93500-05008 4 1
93600-05010 3 3
E-6 Clutch
C50 • C65 May, 1967
E-7 Oil Pump • Right Crankcase Cover
10
C50 C65 May, 1967
E-7 OH Pump • Right Crankcase Cover
Job. No.
Description
Pari No.
Cm"&5 PRT L*l»o» Ch.rge
E07-01 E07-02 E07-03 E07-00 E07-0I E07-05 E07-0S E07-07 E07-0S E07-09 E07-10 E07-11 E07-12 E07-13 E07-14 E07-15 E07-16 E07-17 E07-18 E07-19 E07-20 E07--21 E07-22 E07--23 E07-24 25 26 27
30
COVER, right crankcase ........................ 11330-040-020
GASKET, right crankcase cover............... 11394-035-000
GASKET, oil pump body........................ 15119-035-020
PUMP ASSY., oil.................................... 15300-035-000
BODY, oil pump .................................... 15311-035-000
COVER, oil pump ................................. 15321-035-000
GASKET, oil pump cover........................ 15329-035-000
ROTOR, inner, oil pump ........................ 15331-035-000
ROTOR, outer, oil pump ........................ 15332-035-000
SHAFT, oil pump drive........................... 15382-035-000
PIN, oil pump knock ....................-........ 15383-035-000
PACKING, oil cap ................................. 15619-001-000
GAUGE, oil level.................................... 1565O-O40-000
PLATE, clutch lifter .............................. 22830-041-000
BOLT, clutch adjusting ........................... 22843-040-000
ARM, kick starter.................................... 28301-040-000
PEDAL, kick starter .............................. 28302-001-000
WASHER, kick starter knuckle ............... 28303-001-000
RUBBER, kick starter............................. 28311-001-000
SPRING, kick starter knuckle.................. 28322-001-000
CLIP, kick starter knuckle........................ 28324-001-000
NUT, 8mm .......................................... 90281-001-000
WASHER, 8 mm .................................... 90485-040-000
OIL-SEAL, SB type, 14-24-5 .................. 91202-216-000
O RING, 8 mm....................................... 91303-001-000
BOLT, hex., 6x16 ................................. 92000-06016
BOLT, hex., 6x20 ................................. 92000-06020
SCREW, cross., 5x10.............................. 93500-05010
SCREW, cross., 6x38.............................. 93500-0603820
SCREW, cross., 6x65.............................. 93500-0606520
WASHER, spring, 5 mm ........................ 94111-05000
J 1 0.4
1 1 0.4
I 1 0.7
I 1 0.7
X i 0.7
X 1 0.7
1 ] 0.7
x i 0.7
l i 0.7
1 3 0.8
X 1 0.8
I 3 0.1
i J 0.1
l : 0.5
i J 0.5
1 3 0.1
l J i 0.1
t 1 0.1
i 1 0.1
i L 0.1
l I 0.1
l I 0.1
1 I 0.1
X L 0.4
i I 0.1
3 1
1 L
3 : J
6 i 5
o 2
3 J
11
C50 - C65 May, 1967
E-8 Transmission
Job. No.
Description
Unit
Part No. C50 C65 FRT Ubor Charse
E08-01 SHAFT, main, transmission ..................... 23211-041-000
E08-02 SHAFT, counter, transmission.................. 23221-041-000
E08 03 GEAR, low, counter shaft........................ 23421-041-000
E0S-04 GEAR, second, main shaft........................ 2*131-040-030
EOS-05 GEAR, second, counter shaft .................. 23441-041-000
EOS-06 GEAR, top, main shaft ........................... 23471-041-000
E08-07 GEAR, top, counter shaft........................ 23481-041-000
EOS-OS SPROCKET, drive ................................. 23800-041-000
E08-09 PLATE, drive sprocket fixing .................. 23802-041-000
E08-10 COLLAR, gear ....................................... 23911-0-11-000
E0S-11 BOLT, drive sprocket fixing..................... 90084-041-000
E08-12 WASHER, thrust.................................... 90451-001-000
E08-13 WASHER, thrust, 13.5 mm ..................... 90451-035-000
EOS-14 WASHER, spline. 17 mm ........................ 90461-001-000
E08-15 CIR-CKIP. 17 mm ................................. 90601 -O01-O00
E08-16 OIL-SEAL, 17-29-5................................. 91203-035-000
E08-17 BEARING, ball, 6203 .............................. 96100-62030
1 L 2.3
1 L 2.3
1 L 2.3
1 t 2.3
1 I 2.3
1 L 2.3
1 I 2.3
1 I 0.3
1 L 0.3
1 1 2.3
2 ; I 2.3
l : [ 2.3
1 ! [ 2.3
3 ; 1 2.3
•i 1 0.3
i i [ 2.3
2 2 2,3
E-8 Transmission
C50 C66 May, 1967
13
E-9 Gear Change / E-10 Gear Shift
E-9
E-10
14
C50 C65 May, 1967
E-9 Gear Change / E-10 Gear Shift
Job. No.
Description
Pan No.
JonC65 FRT ^°* Charse
E-9 Gear Change
E09-01 STOPPER, shift drum.............................. 24430-041-000
E09-02 SPRING, shift drum stopper..................... 24435-040-000
E09-03 SPINDLE, gear shift .............................. 24610-040-010
E09-04 ARM. gear shift .................................... 24630-040-000
E09-05 SPRING, gear shift arm........................... 2-1641-001 -000
E09-06 SPRING, gear shift return ..................... 24651-001-000
E09-07 PIN, shift return spring........................... 24652-035-000
E09-08 PINION, kick starter .............................. 28211-040-010
E09-09 RATCHET, kick starter........................... 28221-035-040
E09-10 SPRING, kick starter ratchet .................. 28223-035-010
E09-11 SPINDLE, kick starter ........................... 28251-035-030
E09-12 RETAINER, kick spring ........................ 28262-035-020
E09-13 SPRING, kick starter .............................. 28281-035-010
E09-14 PIVOT, shift drum stopper arm............... 90023-035-000
E09-15 WASHER, thrust, 17 mm ........................ 90451-040-000
E09-I6 WASHER, 25 mm..........,......................... 90482-035-000
E09-17 CIR-CLIP. 22.5 mm................................. 90601-035-000
E09-18 CIR-CLIP, 25mm.................................... 90602-035-000
E09-19 CIR-CLIP, 16 mm.................................... 94510-16100
E-IO Gear Shift
E10-01 FORK, gear shift.................................... 24211-041-000
E10 02 PIN, shift fork guide .............................. 24261-001-000
E10-03 CLIP, gear shift fork guide pin ............... 24263-028-000
E10-04 DRUM, gear shift.................................... 24301-041-000
E10-05 PIN, gear shift drum .............................. 24421-200-000
E10-06 PLATE, side, gear shift drum.................. 24425-041-000
E10-07 CONTACT, neutral switch ..................... 35750-001-010
E10-OS ROTOR, neutral switch........................... 35753-035-000
E10-09 PLATE, contact fixing ........................... 35755-001-020
E10-10 O RING, 7x1.6....................................... 37551-001-000
E10-11 WASHER, side, shift drum ..................... 90417-041-000
E10-12 PLUG, rubber, 19 mm.............................. 90801-035-000
13 BOLT, hex., 6x16 ................................. 92000-06016
14 SCREW, cross., 6x12.............................. 93500-06012
15 SCREW, cross., 6x16.............................. 93600-06016
1 E 1.0
1 t 1.0
1 1 1.0
1 I 1.0
I L 1.0
I f 1.0
X I 1.0
1 [ 2.0
1 L 2.0
1 [ 2.0
1 L 2.0
1 L 1.0
1 I 1.0
i : L 1.0
i I 2.0
i I 2.0
i I 2.0
»-* L 2.0
i L 1.0
2 2 2.0
I 2 2.0
2 2 2.0
1 1 1.0
4 4 1.0
1 0.4
1 2.0
1 0.4
1 0.4
1 0.2
1 0.2
1 0.2
1
J
1
15
CEO • C65
Mav, 1967
E-11 Left Crankcase Cover ¦ Dynamo
Job. No.
Description
Part No,
C5o"c65 FRT Ubor Char8C
Ell-01 COVER, left crankcase ........................... 11341-040-000
Ell-02 COVER, inner, drive sprocket.................. 11371-041-000
Ell-03 GASKET, left crankcase cover ............... 11401-041-000
Ell-04 PEDAL, gear change.............................. 34701-001-020
Ell-05 BREAKER, contact ................................. 30202-041-005
30202-035-006
Ell-06 FELT, oil ............................................. 30205-041-005
30205-035-006 Bll-07 CONDENSER ....................................... 30250-041-005
30250-035-006 Ell-08 COIL, primary ....................................... 30540-041-005
30540-040-006 Bll-00 A.C. GENERATOR ASSY., 0y wheel ...... 31100-041-000
31100-040-000 Ell-00 STATOR ASSY..................................... 31141-041-005
31102-040-006 Ell-09 FLY WHEEL ....................................... 31121-011-005
31121-035-006 Ell-10 COIL, light............................................. 31631-0-11-005
31631-040-006
Ell-11 GROMMET, cord.................................... 32971-035-000
Ell-12 GROMMET, neutral switch cord............... 32981-035-000
Ell-13 WASHER, magneto fixing........................ 90426-035-000
Ell-14 OIL-SEAL, 18.9x30x5........................... 91202-035-000
Ell-15 OIL-SEAL, Sll.6-24-10........................... 91203-001-000
Ell-16 O RING, 107x2 .................................... 91301-035-000
17 O RING, 6x17....................................... 91317-703-000
18 BOLT, hex., 6x22 ................................. 92000-06022
19 SCREW, cross., 6x22.......................,...... 93500-06022
20 SCREW, cross., 6x40.............................. 93500-0604020
21 SCREW, cross., 6x16.............................. 93600-06016
22 NUT, hex., 10 mm ................................. 94001-10000
l : 1 0.3
i [ 0.3
i j 1 0.1
i ] 1 0.5
i 0.5
- [ 0.5
l 0.5
j [ 0.5
l 0.5
- I 0.5
l - 0.5
; I 0.5
l 0.5
- [ 0.5
i - 0.5
- t 0.5
l - 0.5
- I 0.5
h- 0.4
- [ 0.4
l 1 0.4
l L 0.5
l L 0.5
l L 0.3
l L 0.5
l [ 0.5
2 !
1
2 :
1
2
1
16
C50 - C65 May. 1967
E-1 1 Left Crankcase Cover • Dynamo
C50 • C65 May, 1967 t
E-12 Carburetor
36
?------36
18
C50 • C65 May, 1967
E-12 Carburetor
Job. No.
De
scriplion
Part No.
Unii
C50 C65
FRT Labor Charge
E12-0O CARBURETOR ASSY............................ 16100-041-680 1
16100-040-810
E12-01 COVER, cock.......................................... 16111-001-004 1
E12-02 COVER, floai chamber ........................... 16112-040-004 1
E12-03 WASHER, cock lever.............................. 16113-O0L-004 1
E12-04 LEVER, cock.......................................... 16114-001-004 1
E12-05 PACKING, cock .................................... 16115-001-004 1
E12-06 CUP, filter............................................. 16116-001.-004 1
E12-07 NET, filter............................................. 16117-001-004 1
E12-08 ADJUSTER, cable ................................. 16118-040-004 1
E12-09 TOP...................................................... 16119-040-004 1
E12-10 FLOAT ................................................ 16122-001-004 1
E12-11 VALVE-SET. float................................. 16125-041-004 1
16125-040-004 -
E12-12 JET, needle............................................. 16133-041-004 1
16133-040-004 -
E12-13 HOLDER, needle jet .............................. 16139-040-004 1
E12-14 VALVE, throttle..................................... 16141-040-004 1
E12-15 NEEDLE, jet.......................................... 16151-041-004 1
16151-040-004
E12-16 PLATE, needle clip................................. 16156-001-004 1
E12-17 CLIP, bar............................................. 16157-259-004 3
E12-18 SCREW, air .......................................... 16162-001-004 1
E12-19 SCREW, throttle stop.............................. 16163-001-004 I
20 SCREW, drain ....................................... 16164-040-004
21 SCREW, drain....................................... 16164-041-680 1
22 SCREW, plug.......................................... 16164-259-004 1
23 WASHER, top ....................................... 16171-040-004 1
E12-24 GASKET, float chamber........................... 16172-040-004 1
25 O RING, 4.5mm.................................... 16175-001-004 1
26 O RING, 2.8mm .................................... 16175-260-004 1
27 O RING, 23.0mm.................................... 16176-001-004 2
28 SPRING, air screw ................................. 18181-001-004 1
29 SPRING, throttle stop screw..................... 18181-250-004 1
30 SPRING, throttle .................................... 16185-001-004 1
31 WASHER, 7 mm .................................... 16188-001-004 1
32 WASHER, 6mm .................................... 16188-002-004 2
33 WASHER, 7 mm .................................... 16189-040-004 2
34 CAP, cable............................................. 16194-040-004 1
35 RING, insulator....................................... 16196-040-004 2
36 SCREW, cross., 3x5 .............................. 93500-03005 2
37 SCREW, cross.. 5x16.............................. 93500-05016 1
38 SCREW, cross., 5x12.............................. 93500-05012 2
39 WASHER, spring, 5 mm ........................ 941U-O5OO0 3
0.4 0.4 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.2 0.2 0.5 0.4 0.4 0.5 0.5 0.5 0.2 0.2 0.2 0.2 0.5 0.5 0.2
0.5
C50 - C65 May, 1967
19
F-l Steering Handle
Job. No. Description
F01-0I CABLE, throttle.......................................
F01-02 BULB, speedometer.................................
F01-03 SWITCH ASSY., winker........................
F01-04 KNOB, winker switch..............................
F01-05 SWITCH ASSY., horn button & lighting...
F01-06 KNOB, horn button switch .....................
F01-07 BUTTON, push, horn button switch.........
F01-08 SPRING, push button..............................
F01-09 KNOB, dimmer switch ...........................
F01-10 SPEEDOMETER ASSY.........................
F01-I1 SPRING, speedometer setting ..................
F01-12 CABLE, front broke ..............................
F01-I3 HANDLE, steering .................................
F01-14 COVER, under, handle ...........................
F01-15 RUBBER A, handle cushion.....................
F01-16 RUBBER B, handle cushion.....................
F01-17 PLATE, handle earth..............................
F01-18 PIPE, throttle grip .................................
F01-19 HINGE, throttle cable..............................
F01-20 HOLDER, outer, throttle ........................
F01-21 ADJUSTER, throttle grip ........................
F01-22 RUBBER, right grip ..............................
F01-23 RUBBER, left grip .................................
F01-24 LEVER, right, steering handle..................
FOl-25 CAP, rubber, handle lever........................
F01-26 BRIDGE, fork top .................................
F01-27 MIRROR, back, righi..............................
F01-27 MIRROR, back, left.................................
FOl-28 SCREW, handle lever pivot .....................
F01-29 BOLT, top bridge setting ........................
F01-30 NUT, steering head stem ........................
F01-31 WASHER, handle setting ........................
32 WASHER, toothed .................................
33 SCREW, cross., 5x16..............................
34 SCREW, cross., 5x30..............................
35 NUT, hex., 6 mm....................................
36 NUT, blind. 8mm .................................
20
Pan No. rw>rr* FRT Labor Charge
17910-041-000 1 1 0.2
34908-001-000 2 2 0.3
35251-041-000 1 1 0.2
35253-259-300 1 1 0.2
35300-041-000 1 1 0.4
35316-259-300 1 1 0.4
35317-001-310 1 1 0.4
35318-259-000 1 1 0.4
35319-041-300 1 1 0.4
37200-041-680 1 - 0.3
37200-040-680 - 1 O.ft
37244-041-010 1 1 0.3
45450-041-000 1 1 0.2
53100-041-000 1 1 0.9
53120-041-000 1 1 0.5
53133-041-010 2 2 0.1
53134-041-000 2 2 0.1
53135-041-000 1 1 0.4
53141-001-010 1 - 0.2
53141-034-000 - 1 0.2
53161-001-000 1 - 0.2
53161-033-000 - 1 0.2
53162-001-020 1 1 0.2
53163-001-000 1 1 0.2
53165-010-000 1 1 0.1
53166-040-000 1 1 0.1
53175-001-000 1 1 0.1
53180-001-670 1 1 0.5
53231-041-020 1 1 0.1
88110-041-000 1 1 0.1
88120-041-811 1 1 0.1
90114-001-000 1 1 0.5
90117.001-000 2 2 0.5
90304-001-000 1 1 0.1
90518-041-000 2 2 0.5
90552-001-000 2 2
93500-05016 2 2
93500-05030 2 2
94001-06000 1 1
94022-08000 2 2
C50 ¦ C65 May, 1967
F-1 Steering Handle
21
C50 • C65 May, 1967 #
F-2 Front Cushion
22
C50 • C65 May. 1967
F-2 Front Cushion
Job, No,
Description
Pari No.
Unit
C50 C65
FRT I-flbor Charge
F02-01 ARM, right, front suspension .................. 51310-041-000
F02-02 BUSHING, under, front cushion............... 51311-041-000
F02-03 BUSHING, front arm pivot ..................... 51312-041-000
F02-04 ARM, led. front suspension..................... 51320-041-000
F02-05 COLLAR, front arm pivot........................ 51331-041-000
F02-06 DUST-SEAL, front arm pivot.................. 51332-001-000
F02-07 CAP, front arm pivot dust-seal ............... 51333-001-000
F02-08 COLLAR, front cushion under distance ... 51304-041-000
F02-09 DUST-SEAL, front cushion under............ 51335-001-000
F02-10 CAP. front cushion under dust-seal ......... 51336-001-000
F02-11 STOPPER, front arm rebound.................. 51351-041-000
F02-12 CUSHION ASSY., front........................... 51400-041-000
F02-13 SPRING, front cushion ........................... 51401-041-010
F02-14 GUIDE, front cushion spring .................. 51409-001-020
F02-15 METAL, bottom, front cushion ............... 51420-041-000
F02-16 RUBBER, front cushion stopper............... 51475-041-000
F02-17 NUT, front cushion lock ........................ 51482-041-000
F02-18 COLLAR, outer, front cushion.................. 51486-041-030
F02-19 WASHER, from cushion joint.................. 51487-041-000
F02-20 RUBBER A, front cushion joint............... 51488-041-000
F02-21 RUBBER B, from cushion joint............... 51489-041-000
F02-22 COLLAR, upper, front cushion .............. 51491-041-000
F02-23 SEAT, rubber, from cushion .................. 51492-041-000
F02-24 SEAT, front cushion spring..................... 51507-001-010
F02-25 BOLT, front arm pivot ........................... 90125-041-000
K02-26 BOLT, under, front cushion.................... 90149-041-010
F02-27 NUT, lock. 7 mm.................................... 90308-041-000
28 BOLT, hex., 8x42 ................................. 92000-08042
F02-29 NUT, hex., 8 mm.................................... 94001-08000
F02-30 WASHER, spring. 8 mm ........................ 94111-08000
F02-31 PIN, lock, 6mm .................................... 94251-06000
F02-32 NIPPLE, grease, 4.5 mm........................... 96201-30000
I 1 0.5
2 2 0.5
2 2 0.5
1 1 0.5
2 2 0.5
4 4 0.5
4 4 0.5
2 2 0.0
4 4 0.5
4 4 0.5
2 2 0.5
2 2 0.4
2 2 0.4
2 2 0.4
2 2 0.5
2 2 0.5
2 2 0.5
2 2 0.5
2 2 0.5
2 2 0.5
2 2 0.5
2 2 0.5
2 2 0.5
2 2 0.4
2 2 0.5
2 2 0.5
2 2 0.5
2 2
2 2 0.5
2 2 0.5
2 2 0.5
4 4 0.1
23
C50 • C65 May, 1967
F-3 Front Fork • Front Fender / F-4 Front Cover • Air Cleaner
Job. No.
Description
Unit
Part No. c» C65 FRT Ub°' Chof8e
F-3 Front Fork • Front Fender
F03-01 RACE, steering top ball........................... 50301-030-305 1
F03-02 RACE, steering bottom ball ..................... 50302-030-305 1
F03-03 FORK, front .......................................... 51100-041-000 1
F03-04 CAP, side, front fork.............................. 51341-O01-O0OXL 2
F03-05 RACE, steering top cone ........................ 53211-030-000 1
F03-06 RACE, steering bottom cone..................... 53212-030-000 1
F03-07 DUST-SEAL, steering head ..................... 53214-001-010 1
F03-08 WASHER, steering head dust-seal............ 53215-001-000 1
F03 09 THREAD, steering head top..................... 53220-041-000 1
F03-10 LOCK, steering handle ........................... 53600-001-020 1
F03-11 FENDER, from....................................... 61100-041-010 1
F03--I2 METAL, upper, front fender fixing ......... 61117-001-010 2
F03-13 METAL, under, front fender fixing ......... 61142-001-000 2
F03-1J COVER, center, fork .............................. 61150-041-010 1
F03-15 COVER, top, from ................................. 64309-041-000 1
F03-16 EMBLEM, top cover.............................. 87130-041-000 1
F03-17 EMBLEM, top cover .............................. 87130-040-000
F03-1S BOLT, front arm pivot ........................... 90125-041-000 2
F03-19 NUT, self lock, 8 mm.............................. 90349-001-000 2
F03-20 WASHER, 6mm .................................... 90501-041-000 1
21 BOLT, hex., 6x20 ................................. 92000-06020 2
22 SCREW, cross., 6x12.............................. 93500-06012 1
23 SCREW, cross., 6x12.............................. 93600-06012 2
24 NIPPLE, grease. 4.5 mm........................... 96201-30000 2
25 BALL, steel, {6....................................... 96211-06000 42
F-4 Front Cover • Air Cleaner
F04-01 ELEMENT, air cleaner ........................... 17211-001-020 1
F04-02 COVER, air cleaner................................. 17220-001-020 1
F04-03 CASE, air cleaner.................................... 17221-001-020 1
F04-04 PACKING, air cleaner case..................... 17252-001-010 1
F04-05 COVER, front....................................... 643O1-O41-000XL 1
F04-06 COVER, front ....................................... 64301-040-OCOXL -
F04-07 COLLAR A, front cover setting............... 64345-001-010 2
F04-08 WASHER, front cover setting.................. 64347-001-000 4
F04-09 WASHER, right, front cover setting......... 64348-003-000 1
F04-1O WASHER, left, front cover setting ......... 64349-003-000 1
F04-11 CAP, front cover.................................... 64365-040-OOOXL 1
F04-12 EMBLEM, front cover........................... 87102-040-010
1 0.9
1 0.5
1 1.5
2 0.1
1 0.5
1 0.9
1 0.5
1 0.5
1 0.5
1 0.3
1 0.4
2 0.1
2 0.1
1 0.1
1 0,3
- 0.1
1 0.1
2 0.5
2 0.1
1 0.1
2
1
2
2
42
1 0.2
1 0.1
1 0.1
1 0.1
- 0.2
1 0.2
2 0.1
4 0.1
1 0.1
1 0.1
1 0.1
1 0.1
24
C50 - C65 May, 1967
F-3 Front Fork • Front Fender / F-4 Front Cover • Air Cleaner
F-3
F-4
25
C50 • C65 May. 1967
F-5 Fuel Tank • Seat / F-6 Frame Body
F-5
F-6
26
C50 • C65 May, 1967
F-5 Fuel Tank • Seat / F-6 Frame Body
Job. No.
Description
Part No. cS)nC6S FRT Ubor Char8c
F-S Fuel Tank * Seat
F05-01 TANK, fuel.......................................... 17500-041-680
17500-040-8] 3 F05-02 CAP, fuel filler....................................... 17620-041-000
17620-001-000
F05-O3 PACKING, fuel filler cap........................ 17631-001-000
F03-04 TUBE, fuel breather .............................. 17681-001-010
F05-Q5 RUBBER, right, seat stopper .................. 77151-041-000
77151-001-000 F05-06 RUBBER, left, seal stopper ..................... 77152-041-000
77152-001-000 F05-07 SEAT................................................... 77100-041-810N
77200-O34-ti00N F05-08 BRACKET A. double seat ..................... 77221-001-810
77221-04O-600
F05-09 BRACKET B, double scat........................ 77222-001-810
F05-10 CATCH ASSY-, double seal..................... 77230-001-810
F05-11 RUBBER, reaf, scat stopper..................... 77241-001-810
F05-12 EMBLEM, right, fuel tank ..................... 87121-0-11-640
87121-040-680 F05-12 EMBLEM, left, fuel tank ........................ 87122-041-640
87122-040-680
13 BOLT, double seat hinge ........................ 90101-001-810
14 BOLT, hex., 6x24 ................................. 92000-0602402
15 BOLT, hex., 8X16 ................................. 92000-08016
16 NUT, hex., 6mm.................................... 94001-06000
17 NUT, blind. 8 mm ................................. 94021-08020
18 WASHER, flat. 6 mm.............................. 94101-06000
19 WASHER, spring, 6 mm ........................ 94111-06000
20 WASHER, spring, 8mm ........................ 94IUO8OO0
F05-21 TUBE, fuel, 3.5x260.............................. 95001-35260
F05-22 CLIP, fuel tube, 5 mm ........................... 95002-50000
1 - 0.4
- 1 0.4
1 — 0.1 0.1
1 0.1
1 0.2
1 0.1
- 0.1
I 0.1
— 0.1
I 0.2
- 0.2
1 0.2
- 0.2
1 0.2
1 0.2
1 0.1
1 0.1
- 0.1
1 0.1
1
4
2 2
5 5
2 2
8 8
5 5
2 2
I 1 0.2
1 *| 0.2
F-6 Frame Body
F06-01 TUBE, air cleaner connecting .................. 17253-041-690
17253-040-020
F06-02 BAND, air cleaner connecling.................. 17255-001-010
F06-03 BAND B, air cleaner connecling............... 17256-041-000
F06-04 BODY, frame.......................................... 50100-041-010
5O1O0-O-IO-O20
F06-05 BODY, frame.......................................... 50373-040-000
FOti-OS PLATE, bauery support........................... 50381-O4O-000
F06-07 BOX, tool ............................................. 83500-041-OO0XL
F06-08 LATCH, loo! box.................................... 83550-001-000
F06-09 BOX. bauery.......................................... 83600-O41-O00XL
F06--10 LATCH, bauery box .............................. 83650-005-000
F06-11 BOLT A, rear, engine support.................. 90112-003-000
F06-12 BOLT, under, tear engine........................ 90116-001-010
13 BOLT, hex., 6x12 ................................. 92000-06012
14 SCREW, cross., 4x22.............................. 93500-04022
15 NUT, hex., 6 mm.................................... 94001-06000
16 NUT, hex., 8mm.................................... 94001-08000
17 PIN, cotter, 3.0*x45................................. 94201-30450
1 - 0.2
0.2 0.1 0.1 6.5 6.5 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
2 2
2 2
1 1
17
C50 • C65 May, 1961
E-7 Stand • Step • Muffler
Job. No. Description
F07 01 COLLAR, exhaust pipe joint.....
F07-0a COVER, exhaust pipe..............
F07-03 BAND B, exliaust cover seitinp
F07 04 GASKET, exhaust pipe ...........
F07 05 MUFFLER, exhaust.................
F07-06 PIPE, exhaust diffusor ...........
F07-07 STAY, upper, muffler..............
F07-08 SWITCH ASSY., stop..............
F07 09 SPRING, stop switch ..............
F07-10 ROD. brake ..........................
F07-U SPRING, rear brake rod ........
F07-12 JOINT, from brake nrm ........
F07-13. NUT, from brake adjust ........
F07-M PEDAL, brake .......................
F07-15 SPRING, brake peda3..............
F07-16 STAND, main .......................
F07-17 PIPE, rear brake pivot ............
F07-18 SPRING, main stand ...............
F07-19 HOOK, main stand spring.........
F07-20 RUBBER, main stand stopper ..
F07-21 BAR, step .............................
F07-22 RUBBER, step ........................
F07-23 BOLT, hex., 5x8....................
F07-24 BOLT, hex., 8x22 ..................
F07-25 SCREW, cross., 5x14..............
F07-26 NUT, hex., 6 mm....................
F07-27 WASHER, flat, 5 mm ..............
F07-28 WASHER, flat, 6 mm ..............,
F07-29 WASHER, spring, 6 mm.........
F07-30 WASHER, spring, 8 mm .........
F07-31 PIN. cotter, 1.6x15..................
F07-32 PIN, cotter, 3.0x25..................
Pan No. r£ r,x FRT Labor Charge
18233-040-010 2 2 0.2
18240-040-000 1 1 0.1
18272-220-000 2 I 0.1
18291-001-010 1 1 0.2
18300-041-000 1 1 0.2
18311-041-000 1 I 0.2
18315-041-000 1 1 0.2
35350-040-000 1 I 0.2
35357-041-000 1 [ 0.1
43-150-001-010 1 I 0.2
43472-001-000 1 L 0.1
45461-001-000 1 I 0.1
45462-001-000 1 [ 0.1
46500-041-000 1 I 0.2
46514-041-000 1 1 1 0.1
50500-04 l-OOOB 1 J L 0.3
50512-041-000 1 I 0.2
50522-041-000 1 ! 0.1
£0523-001-000 1 1 0.1
50524-001-000 1 I 0.1
50610-O40-O00B 1 1 i 0.2
50661-051-000 2 : ! 0.1
92000-0500840 i i 0.1
92000-08022 i 1 0.1
93500-05014 2 ; ! 0.1
94001-06000 4 I 0.1
94101-05000 i ; 1 0.1
94101-06000 l i 0.2
91111-06000 2 1 ! 0.1
941H-O8000 4 t 1 0.1
94201-16150 1 1 0.2
94201-30250 1 J 0.1
20
C50 • C65 May. 1967
F-7 Stand • Step ¦ Muffler
29
C50 C65 May, 1967
F-8 Rear Fork « Chain Case
21 .. 222420
^-22 ^—18
30
C50 C65 May, 1967
F-8 Rear Fork • Chain Case
Job. No.
Description
Unit
Part No. ego ere FRT LBbor Cnarsc
FOS-01 CASE, upper, drive chain........................ 40510-041-000 1
40510-051-010
F08-02 CASE, lower, drive chair......................... 40520-041-000 1
40520-051-010
FOS-03 CHAIN, drive (98L)................................. 40530-011-003 1
40530-035-005 -
F08-04 LINK, drive chain ................................. 40531-001-003 1
40531-035-005
F08-05 ADJUSTER, right, drive chain.................. 40543-051-000 1
40543-0-10-000
F08-06 ADJUSTER, left, drive chain .................. 4O544-O51-O00 1
40544-040-000
F08-07 CAP, chain case peep hole ..................... 40545-001-O0OX I. 1
F08-08 PACKING, drive chain cose..................... 40591-001-000 1
FOS-09 LINK, rear brake torque ........................ 43431-001-4)20 I
F08-10 SPRING, rear brake torque link............... 43434-250-000 1
F08-11 BAR, pillion step .................................... 50700-001-810 1
F08-12 FORK, rear .......................................... 52100-041-680 1
52100-040-681
F08-13 CAP, side, cross member ........................ 52161 -OOl-OlOXL 2
F08-14 BUSH, rubber, rear fork pivot.................. 52181-001-300 2
F08-15 BOLT, rear fork pivot ........................... 90121-030-000 1
F08-16 BOLT, rear brake torque ........................ 90127-001-010 1
F0S-17 NUT, axle ............................................. 90305-001-000 1
18 BOLT, hex., 6x6.................................... 92000-06006 3
19 BOLT, hex., 6x16 ................................. 92000-06016 1
20 NUT. hex., 6 mm.................................... 94001-O60O0 2
21 NUT, hex., 8 mm.................................... 94001-O80O0 2
22 WASHER, flat, 6 mm.............................. 94101-O60O0 6
23 WASHER, flat. 8mm .............................. 94101-08000 2
24 WASHER, spring, 6 mm ........................ 94111-06000 2
25 WASHER, spring, 10 mm ........................ 94111-10000 1
26 PIN, lock, 8mm .................................... 94251-08000 1
— 0.2
1 0.2
- 0.2
1 0.2
- 0.4
1 0.4
- 0.2
1 0.2
- 0.1
1 0.1
- 0.1
1 0.1
1 0.1
1 0.2
1 0.4
1 0.2
1 0.1
- 1.0
1 1.0
2 0.1
2 1.0
1 0.2
I 0.1
1 0.1
3
1
2
2
6
2
2
1
1
31
C50 • C65 May, 1967
F-9 Rear Cushion
Job. No.
Description
Unit
Pan No. C50 C65 FRT Labor Chnrgc
F09-01 CUSHION ASSY., tear........................... 52400-041-000
52400-040-010 F09-02 SPRING, rear cushion.............................. 52401-041-000
52401-040-000
F09-03 GUIDE, rear cushion spring..................... 52409-001-010
F09-04 METAL, upper, rear cushion .................. 52410-001-070
52410-033-000
F09-05 METAL, bottom, rear cushion.................. 52420-001-020
F09-06 CASE, upper, rear cushion ..................... 5246O-011-000
52410-034-000 F09-07 CASE, bottom, rear cushion..................... 52465-001-050
52465-035-000 F09-08 RUBBER, rear cushion stopper ............... 52475-001-040
52475-035-000 F09-09 BUSHING, lower, rear cushion ............... 5247&-001-020
52489-028-000 F09-10 NUT, rear cushion lock........................... 5248L-001-030
52481-035-000 F09-11 BUSHING, upper, tear cushion ............... 52485-001-020
52-185-001-010 F09-12 COLLAR, rear cushion lower bushing...... 52486-001-000
52486-035-000 F09-13 COLLAR, rear cushion upper bushing...... 52488-001-010
52496-040-000 F09-14 WASHER. 12.2x2.6................................. 90526-035-000
15 BOLT, hex., 10x44................................. 92000-10044
16 SCREW, cross., 6x5 .............................. 93500-06005
17 NUT, blind, 10 mm ................................. 94021-10000
18 NUT, blind, 10 mm ................................. 94021-10020
19 WASHER, flat, 10 mm ........................... 94101-10000
20 WASHER, flat, 12mm ........................... 94101-12000
1 — 0.2
- 1 0.2
1 - 0.5
- 1 0.5
1 - 0.5
1 - 0.5
- 1 0.5
1 - 0.5
1 - 0.5
- 1 0.5
1 - 0.5
- 1 0.5
1 - 0.5
- 1 0.5
1 — 0.2
- 1 0.2
1 - 0.5
- 1 0.5
1 - 0.2
- 1 0.2
1 - 0.2
- 1 0.2
1 - 0.2
- 1 0.2
2 2 0.2
2 2
2 -
2 2
2 2
2 2
2 2
32
C50 • C65 May, 1967
F-9 Rear Cushion
20 1.8
C50 - C65 May, 1967
33
F-10 Front Wheel
34
C50 • C65 May, 1967
F-10 Front Wheel
Job. No.
Description
Part No.
OMCeS FRT ^Charge
F10-01 RIM, wheel...........................
FlO-02 AXLE, front wheel ...............
FlO-03 COLLAR, side, front wheel ...
FlO-04 HUB, front wheel..................
F10-05 COLLAR, front axle distance
FlC-06 TIRE, front wheel ...............
F10-07 TUBE, wheel........................
FlO-OS FLAP, tire ...........................
FiO-09 GEAR, speedometer...............
FlO-10 CABLE, speedometer ............
F10-11 CABLE, inner, speedometer ...
FlO-12 PANEL, from brake ............
FlO-13 SHOE, brake........................
F10-14 CAM, front brake..................
F10-15 SPRING, brake shoe ............
F10-16 ARM. from brake..................
F10-17 NUT, front brake arm setting
FI0-18 SPRING, front brake arm......
F10-19 JOINT, from brake arm.........
FlO-20 NUT, front brake adjust.........
F10-2I NUT, axle ............................
FI0-22 WASHER, brake arm............
F10-23 OIL-SEAL, 45587..................
FlO-24 OIL-SEAL, 21357..................
F10-25 BOLT, hex., 6x25 ...............
FI0-26 BEARING, ball, 6300R .........
Fltf-27 SPOKE A ...........................
28 SPOKE B...........................
42701-001-050 1 [ 2.0
44301-041-000 1 I 0.2
44311-041-000 1 I 0.2
44601-035-000 1 I 2.4
44620-001-010 1 [ 0.9
44711-001-000 1 [ 0.4
44712-001-000 i ; [ 0.4
44713-001-000 i : [ 0.4
44806-001-000 i j ( 0.2
44830-041-000 i 1 0.2
44831-041-000 l [ 0.3
45100-041-000 l [ 0.3
45120-001-010 2 : > 0.3
45131-030-000 i [ 0.3
45133-001-010 2 ! ! 0.3
45410-02S-000 1 1 0.1
45436-001-000 1 1 0.1
45437-001-000 1 1 0.1
45-161-001-000 1 1 0.1
45462-001-000 1 [ 0.1
90305-001-000 1 j [ 0.1
90525-001-000 1 [ 0.1
91251-001-020 1 [ 0.2
91252-035-000 1 I 0.2
92000-06025 1 ] [ 0.1
96140-63000 1 1 [ 0.2
97147-211661-2) 1 1 ! 0.1
97351-211641-21 set se 1 2.0
35
C50 • C65 May, 1967
F-11 Rear Wheel
Job. No. Description
FU-01 SPROCKET, final driven (39T)
Fll-01 SPROCKET, final driven (41T)
Fll-02 DAMPER, rear wheel...............
Fll-03 COVER, rear wheel damper......
Fll-04 AXLE, rear wheel ..................
Fll-03 COLLAR, side, rear wheel ......
Fll-06 COLLAR, side, rear brake panel
Fll-07 HUB, rear wheel .....................
Fll-08 COLLAR, rear axle distance......
Fll-09 RIM, rear wheel .....................
Fll-10 TIRE, rear wheel.....................
Fll-11 PANEL, rear brake..................
Fll-12 CAM, rear brake.....................
Pll-13 ARM, rear brake.....................
Fll-14 TUBE, wheel...........................
Fll-15 FLAP, tira ..............................
Fll-16 SHOE, brake...........................
Fll-17 SPRING, brake shoe ...............
Fll-18 NUT, rear axle........................
Fll-19 OIL-SEAL, 26376.....................
20 BOLT, hex., 6x30 ..................
21 NUT, hex., 6 mm.....................
Fll-22 CIR-CL1P, 50 mm.....................
Fll-23 BEARING, ball, 6301R ............
Fll-24 SPOKE A, rear........................
25 SPOKE B, rear........................
Part No. rmrae FRT Lahor Charge
41201-041-000 1 - 0.5
41201-051-000 - 1 0.5
41241-051-000 4 1 0.3
41245-051-000 1 1 0.5
42301-041-010 1 - 0.2
42301-051-000 - L 0.2
42304-051-000 1 1 0.2
42313-051-000 1 L 0.2
42601-051-000 1 L 2.4
42620-051-000 1 1 0.9
42701-001-050 1 1 2.0
42711-001-000 1 I 0.4
43100-051-000 1 1 0.4
43141-001-000 1 I 0.4
43-110-001-010 1 1 0.2
44712-001-000 1 1 0.4
44713-001-000 1 1 0.4
45120-001-010 2 2 0.4
45133-001-010 2 I 0.4
90305-041-000 1 1 0.1
90753-051-000 1 1 0.3
92000-06030 1
94001-06000 1
94510-50000 1 1 0.4
96140-63010 2 I 0.7
97282-421641-3| 1 1 0.1
97519-421641-2J set set 2.0
36
CS0 • C65 May. 1967
F-11 Rear Wheel
37
C50 • CG5 May, 1967
F-1 2 Head Light • Winker
i6l iU
38
C50 • C65 May, 1967
F-12 Head Light • Winker
Jnh No
TVsrriplinn
Unit
Pari No C50 C6S FRT l-"bor Char8e
F12-00 LIGHT ASSY., head.............................. 33100-041-010
F12-Q1 RIM, head light (Stanley)........................ 33101-041-003
RIM, head light (Hirose) ........................ 33101-041-005
F12-02 SCREW, adjust (Stanley) ........................ 33102-001-003
SCREW, adjust (Hirose)................-......... 33102-001-005
F12-03 SPRING, adjust screw (Stanley)............... 33107-030-003
SPRING, adjust screw (Hirose)............... 33107-041-005
F12-04 NUT, beam adjust (Stanley)..................... 33117-001-003
NUT. beam adjust (Hirose) ..................... 33117-00I-O05
F12-05 LIGHT UNIT, head (Stanley)................. 33121-041-003
LIGHT UNIT, head (Hirose) .................. 33121-041-005
F12-06 PIN, holder (Stanley) .............................. 33125-200-033
PIN, holder (Hirose) .............................. 33125-200-025
F12-07 NUT, unit holder (Stanley) ..................... 33128-200-033
NUT, unit holder (Hirose)........................ 33128-200-015
F12-08 SOCKET, head light (Stanley).................. 33130-041-003
SOCKET, head light (Hirose) .................. 33130-041-005
F12-51 LAMP ASSY., right front winker ............ 33400-041-000
F12-09 SOCKET, right front winker .................. 33410-041-010
FlS-10 DASE, iiKhl front wiukei ........................ 33411-041-000
F12-52 LAMP ASSY., left front winker............... 33450-041-000
F12-I1 SOCKET, left front winker ..................... 33460-041-010
F12-12 BASE, left front winker........................... 33461-041-000
F12-53 LAMP ASSY., right rear winker............... 33600-041-000
F12-13 LENS, winker ....................................... 33602-041-671
F12-14 PACKING, winker lens........................... 33604-041-000
F12-15 SOCKET, right rear winker..................... 33610-041-000
F12-16 BASE, rear winker................................. 33611-041-000
F12-54 LAMP ASSY., left rear winker.............. 33650-041-000
F12-17 SOCKET, left rear winker ..................... 33655-041-000
F12-55 LIGHT ASSY., tail ................................. 33700-041-000
F12-18 LENS, tail light ..................................... 33701-041-000
F12-19 SOCKET, tail light ................................. 33703-041-000
F12-20 PACKING, tail light lens........................ 33709-041-000
F12-21 BULB, head light................................... 34901-O01-020
F12-22 BULB, winker ....................................... 34905-001-000
F12-23 BULB, tail light ...................... ......... 34906-030-010
F12-24 WASHER, head light setting................ 90520-041-010
25 BOLT, hex., 5x12 ................................. 92000-0501240
26 SCREW, cross., 4x6 ............................. 92500-04006
27 SCREW, cross., 4x45.............................. 93500-0404502
28 SCREW, cross., 5x12.............................. 93500-0501202
29 SCREW, cross., 5x18.............................. 93700-05018
30 WASHER, spring, 5 mm ........................ 94111-05000
1 0.1
1 0.1
1 0.1
1 0.1
1 0.1
1 * 0.1
1 ¦ 0.1
1 0.1
1 0.1
1 0.1
1 0.1
2 2 0.1
2 2 0.1
2 2 0.1
2 2 0.1
1 0.1
1 0.1
1 0.2
1 0.2
1 0.2
1 0.2
1 0.2
1 0.2
1 0.2
1 0.1
1 0.1
1 0.3
1 0.3
1 0.3
1 0.3
1 0.2
1 0.1
1 0.1
1 0.1
1 0.1
1 0.1
1 0.1
2 2 0.1
2 2
6 6
2 2
10 10
4 4
2 2
39
C50 - C63 May, 1967
F-13 Wire Harness • Batter/
Job. No. Description
F13-01 COIL, ignilion .......................
F13-02 CAP, noise suppressor ...........
F13-03 BATTERY.............................
F13-04 RECTIFIER, selenium ...........
F13-05 HARNESS, wire ....................
FI3-06 CONNECTOR B. fuse ...........
F13-07 CONNECTOR A, fuse ...........
F13-08 BAND, wire harness ..............
F13-09 CUP, high tension cord...........
F13-10 GROMMET, wire cord ...........
F13-11 CORD, sub, tail light ..............
F13 12 CORD, sub, stop light..............
F13-13 SWITCH-KIT, combination.....
SWITCH ASSY., combination ..
F13-14 HORN...................................
F13-15 FUSE ...................................
F13-16 RELAY, winker.......................
FI3-17 GROMMET, tail light cord .....
FI3-I8 BOLT, winker relay setting.....
19 BOLT, hex., 6X12 .................
20 SCREW, cross., 5x12..............
21 SCREW, cross., 6x8 ..............
22 NUT, hex., 6mm....................
23 WASHER, flat, 5 mm ..............
24 WASHER, flat. 6mm ..............
Pan No. rmAw FRT Labor CharRc
30500-041-000 I - 0.4
30500-040-000 - 1 0.4
30700-259-600 1 i • o.i
31500-040-000 1 1 0.2
31700-041-000 1 I 0.2
32100-041-000 1 1 1.4
32106-253-000 1 1 0.1
32112-253-010 1 1 0.1
32161-001-000 1 1 0.1
32906-011-010 1 1 0.1
32983-011-000 1 1 0.3
33711-041-000 1 1 0.3
33713-041-000 1 1 0.3
35010-041-000 1 1 0.3
35100-041-000 1
38100-041-000 1 1 0.2
38201-001-000 1 1 0.1
38300-041-000 1 1 0.3
32982-011-000 1 1 0.2
90157-001-000 1 1 0.1
92000-06012 1
93500-05012 2 2
93500-06008 2 2
94001-06000 2 2
94101-05000 2 2
94101-06000 2 2
F-13 Wire Harness • Battery
41
C50 ¦ CS5 May. 1967
MEMO
*
MEMO
'67 4. ©•