>iri.
P
Specification of HONDA 50
Model C310
Engine :
Bore X Stroke: Cylinder capacity Max. horse power Carburetter :
Clutch: Transmission : Gear ratio:
Engine oil capacity Tire size: Over length : Over width : Over height: Wheel base: Ground clearance; Dry weight : Max. speed : Petrol tank capacity Fuel consumption :
O-H.V. Single cylinder air cooled, 4 stroke
40 mm X 39 mm
49 cc
IA PS/3,800 r.p.m.
MDZ12 (Mikimi) DPS13NA (Keikin)
Multi-Plate, wet and automatic type
Three-speed, constant mesh gear and hand control
Top 1,400
Second 2,041 Low 3,562
0.6 lit
23 X 2.25 (front & rear)
1,860 mm
660 mm
1,000 mm
1,190 mm
165 mm
71 kg
40 km/h
4.5 lit
90 km/lit at crusing speed of 30 km/h
Contents ENGINE GROUP
Page
C>limicr - Cylinder Head ........................... 2
Crankshaft - Pisdm ................................. 3
(Yankeiise............................................ 6
Transmissinn - Change .............................. 7-H)
Ouicli - H. Cfiinkcasc Cover ..................... II
E-]yuhccl ................................................ 14
Carburetter ............................................. 15
FRAME GROUP
Handle ................................................... IX
Stand - Muffler....................................... 1(>
f'riHil I'Oi'k ............................................. 22-2.1
Tank...................................................... 2(>
Seat ...................................................... 27
I Tii me................................................... 30
l-mni i'ovcr - Air Cleaner - Tool ............... 31
l:r«m Wheel.......................................... 3-1
Rear Wheel ............................................. 35
Rear h'ork - Chain Case .......................... 38
Keai' Cushiiui .......................................... 39
Head Light - Tail Light ........................... 42
Wire Harness .......................................... 43
SPI-.C IAI. IOOI....................................... 46
IMM.X .................................................. 4K-5I
INTRODUCTION
litis Mm iiieludes ;j[] service [mils fnf HONDA 5th Mtnlcl C?10.
L Hiiw Lu rcjd Pari Numbers ;
Nl-u Part Number II 341 027 (110
KumUun miiHlnri —------------
C iijnpiiiKTit number -----------
Product number ---------------
I LiNsiric;i[ii)i] Number---------
Old Part Number
Model unheal tmi ----------------
bask' unmp number —^~ Pari unit number ¦
Indicalinn of .sun j>;ir( ------
Sub jmn unit number Indication for modified pari
2. I'aini color cmlc tabic
New ( 'ode Tulor Present code Present l';,n N- New ]»un N
B C D Uliick Scarlet Coluriihij blue PB NH-I R-2 l'B-2 riuo-tmi.NH-i CI004IOI-R-2 CHH)4](H-PM-2 >m m uim-Dual! 5O1OO-OO1-O00C >i||llll-ilO|-l«KII>
'. Hov. m urder Paris ?
When urdeririy Pirns pk'ysc mention (lie corrects numbers uf ihe \\ul> required loiitv iwvi' numbers) In reternm? Lc ihi.\ Paris list.
ImiieaU* colour fur pans imliL-jucil with " mark.
t,M0 IH 01
A
I hK I'.iris ltv| was compiled at Dojctuber l%7.
C3—»
Cylinder - Cylinder Head
Old No.
Nov No.
Description
Rcqd No.
1 CY31012O!
2 C3I0I206
3 C24012II
4 C240I2I5
5 C240I225
6 C3I01227
7 C2401229
8 C3I0I240
9 C3101241 10 C31015I1
C31015k. (.7401521 C310I523 C240I525 C2401526A
C3101546 C3101547 C2401548 C3101556 C240I560
C3IOI817
C2402773 C2402785 C3I07I25
C3107126
ST6.30t,
ST6.33
ST6.145t3A,
BH6I2
BH655Cr
NH6 WL6
12101-027-810 Cylinder „._„_______..............™...........____ 1
12201-027-000 Cylinder head comp. ______,------------- 1
12301-023-000 Cover. Cylinder head ____________..... 1
9O471-O23-0O0 Packing. 6.2 mm _______...................-.......... J
I2I91-O23-O0O Packing, cylinder __...........................---------- 1
12251-027-000 Gaskel, cylinder head .....____..................... 1
12391-023-000 Packing, cylinder head cover...................... I
16211-027-000 Insulator, carburetter ..........................-------- 1
16201-027-000 Packing, carburetier______.............................. 1
14411-027-000 Rod. push_____________......_......_......----- 2
14731-027-000 Reficr, valve ________________„______ 2
14431-023-000 Arm. valve rocker _________________ 2
14429-027-000 Plate, push rod guide _______________ 1
14456-023-000 Pi vol, rocker arm ...„..........----------................ 2
14457-023-010 Boll, pivot _______________________ 2
14711-027-000 Valve, inlet —.......__________..---------- 1
14721-027-000 Valve, exhaust .............----------------------- 1
14751-023-000 Spring, valve............._.....___................______ 2
14771-027-000 Retainer, valve spring ---------------------- 2
14781-023-000 Cotter, valve......_______________—____ 4
98076-56740 Sparking plug (B-6H) ______________ 1
98076-57640 Sparking plug (B-7H) ____..........______ 1
90206-023-000 Nut. pivot adjusting________M___._____ 2
90282-023-000 Nut, 6 mm _________.....__________ 2
64320-027-000 Stay. R. front cover under__________ 1
64330-027-000 Stay, L. front cover under __________ 1
92700-06030 Stud bolt. 6x30 ___________________ 2
92700-06033 Stud boh, 6x33 ________________....... 2
92700-0614535 Stud bolt, 6x145 ____________„.... 4
92000-06012 Hex. bolt. 6X12 _____..........._________ I
92000-06055 Hex. bolt, 6x55___________________ 1
94001-06000 Hex. nut. 6 mm ___________________ 4
94111-06000 Spring washer, 6 mm ______________ 2
Crankshaft - Piston
No. Ki-r. Olrl No. New No. De script ia;i No.
1 CY3101300 131)00-027-8 iO Crankshaft et>mp....................................................
1 mm C2-KJ1.WI 13 3K1-023-000 Pin. criink.......................................................................
1 C31013O2 13311-027-000 R. Crankshaft ............................................................
4 C3 [01303 13321-027-810 L. Crankshaft .................................„.....m...........„.„.
5 CHMH3I60 13201-001-040 Connecting f«>il..........................................................
6 CJ 00] 3321* C240136J [3211-001-020 13101-023-000 Roller retainer, conneviiriu rod ..................
7 PislOM.............................................................................
CZ441136ISI 13102-023-000 Piston (0.25)..........................................................
r24o]36lS2 13103 -023-000 Pislon (0.50) .............................._..................................
C2401361S3 13l04-u23-lHH> Piston (0.75)........................................„.....................
C240I361S4 13105-023-000 Piston (1.00).....................................................
X CIOOI3G2A C1001363 !3I ! 1-001-010 13115-001-000 Pin, piston ...............................................................
9 Clip, pLsinn pin ...........................................................
HI C"] 001364 A 13010-001-010 Piston riiiy sot .............. ..................................
CIOOI364AS1 I30204IDI-OIO Piston rum set (0.25) .........................................
C100I364AS2 13030-1K) I-000 Piston ring set (0.50) .........................................
C100I364A.S3 I3O4O-0OI-O0O Piston riny sot (0.75) .........................................
CJOol364A$4 13050-001-000 Piston rii\» set (f.oi» ..............................
11 CI02140] 14311-023-000
12 CIOO14091* 90179-001-020 Kimck ftin, liming year..................................,.
13 C1OO27S0 90231-001-000 Lock nut, U mm .....................................................
1-4 C2402784 90231-023-000 Lock nut, 10 mm.....................................................
15 CI 00281J 90741-001-000 Wdixlruff key. 3X5..............................................
16 CI 002866 90426-001-000 Washer, magncie fixing ...................................
17 ('1002X72 90431- 001-000 Lock washer. 14 mm .......................................
18 CIO0292IC 9IJ01-0OI-O30 Roller, 2.5X 10 ............................................................ 20
19 Ol 1)2942 91202-1)27 -005 Oil seal, 20327 ____................................................
20 GH6204 96100-62040 Ball hearing 6204 .........................................
21 GB6304 96100-63040 Ball bearing 6304 ......................„......................
Crankcase
(>l,i N(ioii
No.
] IIDH-O27-O00 Cnmkcase comp.. R/H ....................................
112CKI-H27-(KKI Crankcase comp., 1, II ....................................
II.U1-U27-010 Cover, crankcase. I. fl ....................................
S'n7<»2-250-000 Knock pin. 10 -; 16 ...........................................
I | |4Jji27-UK> Puckiml:, crankcase ..............................................
| | ;ifS.iP7-onij Pjickirii.', criinkcu.se oner
<>|i.-!O7-25U-O00 I'aekiini, di a in cck .............................................
I 57M - Noli.. Oram cock .....................................................
ol 2nf -i \27-Oi)>. j Oil Nen 1. 17327 .................................................„.........
<)|?M<)o-nri2n.V) li;if! hearing. '>2iH
92700*0614535 Smd Kill. 6> 145 ......................................._.............
itf5iX>-iiM'40 C'niss screw, d ¦ 4n ......................___........„........
l>3500-i 1M)5(J CYusn screw, fi ¦ 5u.................................................
o;oi:i:ui^)nO C*nis.s screw. f> ¦ nil ................................
1 O]0||0!
2 O1U1I02
3 C3UHII2A
4 <741
13 C.!|n.1lM?
13 C:|ii?"l.^
14 (iFVOitf
15 ST6.145t3At
16 JI'MO
17 IlVoo
J! WO
Transmission - Change
w..
Kir
i>
N...
W\v No.
Description
No.
C3JGI416
11 h i U17 A 3HU4IK 7II16DI-24 3101611
3102301
31023D2 '31U23117
"3l'.i2309
'V3HC317 '31" HII7A "3 J1123 IK CY311.Q3 IS
31
i~> ?
OS
>o
>J
VIIU2319 "UH)2324 '31'032(i '3102327 3102401
.'3102402 3102444 "310244 5 A 3102446
"3102447
'3102451 '3102452 '3102455 '3102456 C3102457
'3102459
3102460
C3102503
'3102502 '3102503
'3102505 '3I0250X
I410[-027-oo0 Camshaft .....................................................................
14321-001-010 Gear, earn.....................................................................
I421M-027-000 Retainer. cam shaft .............................................
I5W-25U-OO0 Knock pin. oil pump cover ...........................
15421 -027J )<>') S| ra i ncr. oil ......................-.......................................
23211-027-000 Main shall, transmission ................................
23221-027-000 Counter shaft, transmission.......................
23421-027-000 I .ow year. transmission ................................
23431-027-noO Scomd gear, transmission .......... .............
2344l-o27-oOO Top gear, transmission.....................................
23*01-027-810 Sprocket, drive* 131 ............................................
23801-027-010 Sprocket, drive 141 ............................................
23llo.027.iKlO tiear ornip.. primary driven. 651 ........
231 lu-027-XlO (Jcar comp., primary driven, 74T.......
23 K JI -) 101-000 PI ale. drive pocket fiung................................
23811-011-810 Plate, drive pocket fixing................................
*)U60l-iiO 1-01)0 Cir clip, 17 mm ...............................................
9t)412-ii27-OiiO Washer, counter shaft thrust ...................
90481-027-000 Washer, 17.2 mm ................................................
242O1-O27-000 Pawl, year change ..........................................
24205-027-OOU Shaft, gear change pawl ................................
90023-027-01)0 Bolt, change stopper pivot.........................
242OK-O27-OO0 Pin. gear shifter ..................................................
24l-i)n:i
5 C9!j]<;j4 >)ii6iH>2i>ii-oiK>
ft rioii|M2 15432-1 Hil-ilH)
7 CI0022OIH 22KHmH)1-ijmj
K CH>u22«)2A 222o|-n:>l-<.'lo
9 Clo..22o3K 22*lii.'ii|l-ii2l)
10 CH«i22()4C 22'2i-'i"l-ii*f)
11 Cjnu22<)\\ 2233i-(>i>I-iHO
12 ( luCitfJ 22121 JKM-iW
13 CH«i22oOI] 225hMiii|-uHO
14 ( 3IH22UI 2W 1 [."'127-iHH)
(7l'i::inli 2311 (-ii27-ii?).i
IS C10"22IIA 22-WH-"lJjJilO
16 C'Imu22I2\ 2241 l.tH)l-(HK)
17 C31U22I3 2MM-"27-i.'Oi)
la Cl:»i22M'\ l'| i(j2-(Hi|.ii1o
\> C31022I5 2213M>27-ii'.ii)
20 CTO0222I 22421JHJ1- M ID
2* C*1«£22K 22S31-0-VMKHI
22 C "A |f#7 "s-,*l 22M4-027-UIH)
23 C3102231 22835-027-000
2-1 C3102236 22*|ii',i27-nl.H)
25 ("3 h C237 t>J3
28 C'Ji'iC2-l3B 22<*>2'LK»HJ2t)
29 C 111**22-14 229iH-iuil-inio
311 CJUJ27SH *Hl23M*>UXW
31 C1002872 lMl43|.I.li»t-lN)l.f
^ <'JOll2'H»> %!WJ-(t6"HXH)
33> Cl'Hl2'M;> '> „„„„„.
,#®-«sa®
ag-sEE^
Re;
Ml.; No.
Nov No.
DlsliiV:
i >i;
1U«|.L
Old I SO I
1 OKJI801J
2 OKU SOI.2
3 C3I01801.3
4 C3IOIKOL4
31 lOO-027-OOit Nvwhcol A. C. penoralcr
31 I21.027.0OO F-'lywheel ...................
31102-027-003 -Stator ass*y .............................
30510-027-005 Primary coil .............................
31531-027-003 l.k'hi coil .................................
... 1
- 1
- 1 .. 1 ... 1
5 C310ISOI.5
6 0101X01.6
7 OlOlSiO.7
8 C24(MKM<
9 CI00278IJ
30250-027*003 Gmdensor ................
30202-027-003 Contact breaker
302o5-027-0(i3 Oil felt .......................
32971-023-000 Grommet. cord ...
W231-001-IKNI Lock nut. I-J mm
1 1
1 1 I
10 CHK)28ft6
11 JF612
41)426-0(11-iKK) Washer. Magneto fixing ()3600.d(jOI2 Cross screw, 6x12 ........
1
I
Carburetter (Keihin)
<)!J N(».
New No.
[>fSt'ri prion
C3ln3701-K I6IOO-U27-8IM Carburetter ass'y
[6IO0-U27-UUU Carburetter ass'y
('100370136-K 16151-001 -004 Jet needle (HoiI.)
C2Y31o37o[36-K Jci needle fBolg.)
Olu37nl-25-K 16133-027-004 Needle jet
¦+¦+¦****r?*?*i
..........
0103701-26-K ]6(3'>-027-0O4 Holder, needle jet ..........
C3m37nl-31-k ]6141-027-004 Throttle valve ................
C3103701-51 16171-027-004 Washer, lop ......................
C24U370I-62-K 16163-023-0U4 Screw, throttle Mop ..
C3l037n|-52 1612^-027-004 Washer, float chamber
C24o37Ul-65K ('2403701-61 K ("24037(0-1-K ('I103701-11K
]6l8f-o23-004 Spring, air Screw .
S6162-023-0O5 Air screw...................
16122-023-004 Moat ...............................
16123-DI I-D04 Valve, float.............
, Clip, bar and seal
¦?***¦¦¦¦*¦*¦?¦¦!
^r?tt?r?#»#»?
C10U37O1-23K b6U3701-21-K
45R
IK6R
W103-05501 Jet. main
16107-703-004 J el, slow
I6I75-26U-004 O Riim ..
16175-uul-i)(i4 O Ring .
36173-001-1)04 () RiiiE ...
vs
Iff If 1.....>.............(Ill
Handle Magura
Old No.
New Na
Description
No
! C3I02239A-M
2 C3I02469A-M
4 C31O3802A-M
5 C2403802-I
6 C3I04S4IA-M
C3IO520IA-M C3I05203A-M C3IO5205A-M C3105206A-M C3I05207A-M
C3I052IIA-M
C310521 • \-M C3I052I4A-M C3I05215A-M C3ID52I6A-M
C3105217 AM C3105218 A-M C3I05219AM
C3I05220A-M
C3IOS22IA-M
C3I05224A-M C3105228 AM
('.•io5:^).vvi
c;Mm//].;a-M
C3107727 AM C3107767A-M
t.:.'I07S72.\-M • ill., iii.VM
C3107731A-M C3I07732A-M NH6AM
22870-027-010 24750-0274)10 17910-027-010 17911-023-010 35300-027-010
•
53IOO-027-OIO 53167-027-010 53175-0274)10 53178-0274)10 53179-027-010
Cable clinch ............................
Cable gear change -----
Cable ihroulc ......................
(trommel cable throttle Dimmer switch __,_____
Pipe steering handle.........
Holder gear change cable
Lever R/H............................
Lever L/H ...........................
Stopper handle lever ...
53l«V-0274)ltl \djusuii grip..........................
53105-027-010 Rubber grip R.H....................,
53I66-U27-OI0 Rubber grip L.H..................
53141-027-010 Pipe throttle grip ....................
531504)27-010 Pipe gear chanee grip........
53l*M!27-til<)
53101-027-010 531624)27-010 53185-0274110 53190-027-010
53 IS 5-027-020 353O1-027-010 53iyS-027-010 53191-027-010 90114-0274)10
901294)27-010
90348-027-010
45450-027-010
941014)6000
92000-06035
Pulley gear change cable..........
Hinge throttle cable......................
Holder throttle cable ................
Piug handle pipe end R.H.....
Screw pulley stop............................
Plug handle pipe L.H.....____
Switch brake lever ......................
Joint change wire............................
Was her ....................................................
Axle brake lever ........._.................
Cross screw plug ...........................
Nut 7 mm.............................................
Cable front brake......................-...
Washer 'i mm ............___...............
Hex. boll lever setting................
90134-027-010 Cross screw .......................................
90135-027-010 Adjusting screw throttle cable 94021-06021 Nut 6 nun . „,„„.„„,.,„.„.,.,.,.,..„,.,...„.
Stand - Muffler
<¦:.: \.,
N\w iS"i>,
Description
Co
1 C3HK2520
^ f 0102520.1
3 C31O2520.2
4 C3102521
5 C3HJ252I.2
6 C3103941
7 CI00394ftB
1 C10O3947A
9 C31
11) C3113951
M C3t03953
12 C3 [03961
U C3104201
M C3104202
E5 C31 3
16 C24O4209
17 C3106S31
18 ('31110532
19 HI 161ft
20 BH8I4
21 JP6I4
22 NH6
23 WLft
24 WI.K
25 PC20 12
26 KM 01 ft
2HS5(I-D27-1 \m Arm, crank. R II .............................................
2KS5l-027-i.HH) Pin, arm set ...................................................
2KH52-027-000 Pedal o>mp„ crank, R/H .....................
2SSMJ-027-IHJO Arm. crank, I .11 ......................................._...
2KKft2-027-000 Pedal conip., crank. I. H ..........................
I *2oi. i-027-OOO Pipe, exhaust ...................................................
18231 -CXJI -020 Joint, cxhaus'l pipe.....................................
IR291-0OI-O10 Gasket, exhaust pipe...............................
IK391-027-000 Clamp, exhaust diffusor ...........................
1*240-049-000 Shield conip.. exhaust pipe.....................
IK272-O27-000 Clamp B. exhaust pipe.................................
1 K3U!6i, 51400*027-000
23 C.W"5I7ri 53216-027-000
24 C3105I7I 51251-027-000
25 l :-l'r.\s, 61301-027-000
26 CU05I89-A 61322-027-010
27 C3105190- A 61323-027-010
28 C3105231 53230-027-000
29 C310570! 6110G-027-O0O
30 C3105711 61141-027-000
31 C3105712 61142-027-000
32 C3105721 45452-027-000
33 C3107723 90125-027-000
34 C3107728 90131-027-000
35 C3107745 90149-027-000
36 C1007766 90304-001-000
37 C3107791 90351-027-000
38 C2407MO 90503-023-000
39 C3108813 87103-027-000
40 BH612 92000-06012
41 BH624 92000-06024
42 til 1825 <)2r. :,m>K025
Description
Rcqd. No.
Race, cone, steering top ....................—_..
Race. cone, steering bottom ....„...........—
Collar comp.. thrust, steering head ......—
Collar, thrust, steering head ™................—
Mudguard, steering head collar —..........,.
Dusl seal, steering head ..___.....____—...*.
Washer, dust seal, steering head _..............
•Fork comp.. front ___________.._-____,
Cap, front fork side „_,------......-------------
Collar, distance, front arm pivot.............._
Dusl seal, from arm pivot bolt.................
Cap. dust seal, front arm pivot bolt .....
Arm. front suspension R/H ............-----«
Arm. front suspension L/H------------,.
Cap. lower dust seal, front cushion _„_.<.
Dust seal, lower, front cushion......___,
Cushion ass'y, front ..__......——---------,
Cap, steering stem ___,.._„--------------.
Stopper, rebound, front arm „_____
•Case, head light „_________.....................--.-
Grommet, rubber, R/H -----_-----............
Grommet, rubber, L/H .„.......~----------..
Bridge, fork top „._-----------------------^
•Fender, front _________-------„____...,.
Collar, front fender fixing „„„_____
Washer, setting, front fender —,------
Clip, cable ________...........„.___*,„.,
^..___. ..»••¦„ jt
——inii'iHi it
Boll, front arm pivot __......____ 2
Screw, fork emblem setting „__..„_„._^ 2
Bolt, front cushion under......-----.....„_.......... 2
Nut, steering stem ...._________
Nut, self-lock, 10 mm _______
Washer, lock_________.____.....
Emblem, front fork ___„..............
Hex. bolt, 6X12 ,___________
Hex. bolt, 6X24 __________-.
Hex. bolt, 8x24...........______
.-............ 2
.------, 1
.............. 1
>ytiftiHiitia £t
--------- 2
Front Fork
INDA.
No.
Kt-f.
Old No,
New No-
Description
Rcq< No.
43 44
45 46 47
BH850
JP630
NH6
NH8
WP6
48 WP8
49 WL6
50 WL8
92000-08050 Hex. boh, 8x50 ............................................___ 2
93500-06030 Cross screw, 6X30................................................ 1
94001-06000 Hex. nut, 6 mm......................„.........„..............„. 2
94001-08000 Hex. nut. 8 mm „lH..................____................, 2
94101-06000 Flai washer, 6 mm ............................„.................. 0
94101-08000 Flat washer, 8 mm ............................_................„ 2
94111-06000 Spring, washer. 6 mm .........._..„.........„„......... 4
94II1-08000 Spring, washer, 8 mm____......„____......„... 4
Ok N,..
NH- N'.i
Description
Ke,:J No.
i OI03l>iH
2 (3U>»l) 1.2
3 C3103** 0.3
-i C3103W.1
5 (MIL^O?
7 C3UWI2
S cyhuxsii
9 CYIIOKX12
10 RHWtt
11 111 1612
12 JP30SCr
13 wi/.
I750ij-1)27-D(h> "Tank eomp.. fuel .............................................. 1
175O2-027-00O Cover, side R H ..................................................... 1
17503-027-lKli) Cover, side l.'H ................................ 1
17620-027-000 Cap eomp.. fuel filler .......................................... 1
U>')5().WM5C> Cock assy, fuel ............................................................ 1
17722-U27-OIK) Cup. fuel feed lube ................................................ 2
87121-iH |-S]() Hmbicm. lank K. II .............................................. I
87122-011-K10 Hmblero, tank I. H ................................................ 1
t)2Oi)0-O60OX flex, boll, 6Xtf .........................................._............... 2
*>2-M 11-OfiOOO Sprint; washer, 0 mm......................................... 4
NIL
tcf.
(H-.l \...
New No.
Description
X.-
3
CM 14^ CM 04^27
(4930
O
ri
5 IJH612
i72i)i)-04l>-(»tl) Seat, tandem ....................
77124-027-OUf* Bracket, seat support
77f.W-(>27-000 Bracket, seat hinge ..
77H>U>27-iO> Collar, seat hinge ........
«2-06012 Hex. hilt, ft <12 ........
1 1
1
4
6
7
8
KHl.ld
NHfi Wl'ft
*»2ULXMK)tU6 Hex. holt, mm...................................... .. 2
*M|tJl-(i6(HK) Rat washer. 6 mm................................................ 2
<*»
No. Ref.
Old No.
New No.
Description
Rtqi
No
1 C1002989
2 C31O4101
3 C10O4103S1
4 C1004104S1
5 CY3104190
9 CR1104886
10 01077II
11 BH8II0
13 NHS
14 WL8
96211-06000 Ball, steel, 3/16".....................-............_................ 42
50100-027-000 *Frame body com..................
50301-001-305 Race, ball, steering top .._,
50302-001-305 Race, ball, steering bottom
50310-027-810 Guard, wheel set complete
1
1 I 1
32982-025-000 Grommet, tail light cord „............._................... 2
90112-027-000 Bolt, rear engine support............................___ 1
92000-08110 Hex. bolt, 8x110.........................„..............„.....„ 1
94001-08000 Hex. nut, 8 mm .................................._........„...... 2
94111-08000 Spring washer, 8 mm .......................................... 2
Front Cover - Air Cleaner - Tool
Old No.
New No.
Description
Rcqd. No.
1 C3103821
2 C3103828
3 C3103829
A C30I3830
5 C3103833
6 C3103834
7 C3107I01
8 C3107I21
9 CI007I23
10 C3I07124
11 BH6l2Cr
12 BH638Cr
13 UH655
14 WL6
C3108100
15 C2408101
16 C1008106
17 C7I8U4.1
18 C714U4.3
19 C718114.5
20 C3108119
21 TL112
17211-027-000 Element, air cleaner _...„......._.........------
17221-027-000 Case A, air cleaner_____........„.................-
17231-027-000 Case B, air cleaner _....._,„........„............-......
17253-027-000 Tube, connecting, air cleaner...............~
17255-027-000 Clamp A. air cleaner connecting lube
17256-027-000 Clamp B, air cleaner connecting tube .
64301-027-000 Cover, front....................___......_............-..........
64345-027-000 Collar, setting, front cover ..._.......-..........
64347-001-000 Washer, setting, front cover_____..........
64347-027-000 Washer, setting, front cover......_........-.......
92000-0601202 Hex. bolt, 6x12 _....._______........-H.......
92000-06038 Hex. bolt, 6X38 .......„........„...............„.............
92000-06055 Hex. boll. 6x55 „....._......„.................-.......
94111-06000 Spring, washer .................................„....................
89010-027-000 Tool set______..................„......______............
89101-023-000 Tool bag .................................._............_____
89212-001-000 Wrench, box, 17 mm „......„................-........
99003-10000 Screw driver, 6 mm ____...................------
99003-30000 Screw driver. 6 mm _................................-......
99003-50000 Handle....................._...............................................-
89216-027-000 Wrench, plug...................................._................
99001-10140 Spanner, 10X12 „........___......„......______
Front Wheel
Kef.
<>IJ N»
New No.
Description
1 OKtfJul.l
2 C3I05-JOI.3
3 C3 0)5401.6
4 ("3J054O1J
5 C'3lo5o[,8
44701-0274)00 Rim, wheel ............................
¦44601-027-()iJO Huh. front wheel ...............
4471 l-u27-4)(KH Tire, wheel ........................
44712-027-00O Tube, wheel ..........................
07137-212-161 Spoke A. from .....................
.........*¦¦»
1
1 ! 1
18
6 C310541)1.9
7 C1U05407A
8 C3105426
9 OH i55oi U) CM 05502
97351-212-161 Spoke B, from ............................
44620-001-OH) Collar, distance, front axle
44301-027-000 Axle, front wheel ..................
45100-027-000 Panel, from brake ..............
4513 I-0274km- Cam. from brake ................
18 I
I
1 I
11 C1005504A
12 C1005506A
13 C3 l»55ii8
14 CHJ05526
15 CIUO.S527
16 C100552S
17 C310644 IB
18 C 7106442 B
19 C31O7780
20 C3lu7'>42A
21 CW>2o2
22 BH618
23 IV2022
45120-001-oIo Shoe eomp.. brake............................................... 2
45133-1)01-010 Spriti". brake shoe ................................................ 2
454IU-027-00O Arm. front brake ...................................................... 1
45461-ool-OOii- loint. from brake arm..................................... 1
454374)1)1-000 Spring, from brake arm ................................... 1
45462-001-000 Nut. adj. from brake ....................................... 1
44S0O-027-02O Gear box eomp., speedometer..................... 1
44X30-027-020 Cable Comp., speedometer ...... ...... 1
<>o357-027-000 Castle nut. ]o mm ................................................ 1
912524)27-010 Oil seal. 22357 ................„..................„...................... 1
46100-62020 Ball bearing. 6202 ................................................
92000-06018 Hex. boh. 6X18 ....................................................
S»420l-2o220 Outer pin. 2.ox22 ..............................................
Rear Wheel
No.
Ki-f
Old No
New No
Description
Rev; No.
1 C3105401.1 44701-027-000 Rim, wheel ------
2 C3105401.6 44711-027-000 Tire, wheel ------
3 C310540L7 44712-027-000 Tube, wheel .............
4 C10055O4A 45120-001-010 Shoe comp., brake
5 CI0055Q6A 45131-001-010 Spring, brake shoe
6 CI005526
7 CI 005528
8 C3106I4I
9 CI00640UF 10 C3106401.8
45461-001-000 Joint, from brake arm .__
45462-001-000 Nui. (root brake adjust -
40543-027-000 Adjuster, drive chain ___
42601-001-060 Hub. rear wheel____.....-.
97277-312161B Spoke A, rear spoke_____
I 1 2 I
ia
11 C3106401.9 97519-312151B Spoke B. rear spoke____
12 C3106406 42311-027-000 Collar, side, rear wheel ,
13 CI006407A 42620-027-000 Collar, distance, rear axle
14 CI00641I 426S3-0OI-OO0 O Ring, 45.5X3 ______
15 C3106431 42301-027-000 Axle, rear wheel »_............
C3I06433 41201-027-000 Sprocket, final driven ......
C3106434 42610-027-000 Flange. Tinal drive ____
C1006435D 41241-001-040 Damper, rear wheel ____
0106501 43100-027-000 Pannel. rear brake ------
C3106502 43141 027-000 Cam, rear brake.............
ia
C3106510 C3106535 C3106536 C3107716 C1007768
43410-027-000 Arm. rear brake_________
43437-027-000 Spring, rear brake return___
43482-027-000 Spring, rear brake wire_____
90123-027-000 Bolt, driven sprocket setting
9O3O8-001-000 Nut, rear axle.........._____«-..
CI007863 CI007943 CI 007944 GB60Q3.Z
GB63QI
90522-001-000 Tongued washer. 8 mm
91253-001-000 Oil Seal, 23357_______
91254-001-003 Oil seal, 18377..........____
96120-60030 Ball bearing, 6O03Z........
96100-63010 Ball bearing, 6301_____
31 BH61S
32 NH6
33 NL6
92000-06018 Hex. bolt. 6x18__
94001-06000 Hex. nut. 6 mm ......
94002-06000 Thin nut. 6 mm ...._
Rear Fork - Chain Case
No.
Old No.
New No.
Description
Req.
mouioo
composed o
1 MIX 1011!
2 124m) 102
3 lOuoltd
4 I3IOOE09
5 I3loi)|oi
6 13100102
7 niotmn
8 I3IOI04
9 13111)105
10 1100120
12 I3IOUM6
13 l3lOL)f07
14 IK( 10105
15 imnmos
16 I3HH.H08
17 IN 00101
18 1OO07XO-3I
07000-03 lOf Special Too] sci for C3I0
07086-00101 Lock mil sucker, L4 mm
O7(ilo-O230l Hywhcel puller .................
D703J-2DOOI Valve lifter ......................
07(125-03101 My wheel holder....................................................
07iiO|-O3 101 Valve seal culler, 90 decree ..........................
07003-03 101 Inlet valve seal cutter. 120 decree ____
07004-03101 lixhausi valve seal cutter, 120 decree.....
0701174)3101 ("utier holder...................................................
07094-03101 Plus wrench, 14 mm.............................................
070X3-0O10I Box wrench lor stem mil................................
07073-03101 Snap ring plier. 10 mm..................................
07058-03101 Grease nipple, setting tool............................
07071-22001 Box, wrench for combination switch .....
07O15-0O10I Timming. gear puller......................................
07O49-O310I Timing, gear setting lool...................................
07024-01101 Clinch outer, older............................................
07790-03101 Tooi box......................................................................
INDEX
Parr No.
Pace
Part No.
Payc
hirr No.
Pag«
11000 Paris
1 I |1JO-027-00() ............ 6
11191-027-000 ............ 6
[ 1200-027-1)011 ............ 6
U331-O27-01O ............11
I 1341-027-4)10 ............ 6
| I *y-J-1127-000 ............11
I1395 -027-001J ............ 6
12000 Paris
]2101-027-810 ............ 2
121VJ-023-000 ............ 2
12201-027-000 ............ 2
12251-027-000 ............ 2
] 2*01-O23-U0O ............ 2
12391-023-000 ............ 2
13000 Paris
1300O-027-8IO ............ 3
13010-001-010 ............ 3
13 020-001-010 ............ 3
130311-001-00O ............ 3
13040-001 -0011 ............ 3
13050-001-000 ............ 3
13101-023-000 ............ 3
13102 023-000 ............ 3
13103-02MKJU ............ 3
I3104-023-00O ............ 3
L31U-00I-O1U ............ 3
13115-001-000 ............ 3
L 3201-001-040 ............ 3
13211-001-020 ............ 3
1331 L-027-000 ............ 3
13321-027-810 ............ 3
13381-023-000 ............ 3
14000 Paris
1410J-027-000 ............ 7
14291-027-000............ 7
1-1311-023-000 ............ 3
I4321-0OI-O1O ..........., 7
14411-027-000 ............ 2
14429-027-000 ............ 2
L 4431-023-000 ............ 2
14456-023-000 ............ 2
[4457-023-010 ............ I
14711-027-000 ............ 2
14721-027-000 ............ 2
I473I-027-0O0 ............ 2
147? J-023-0(10 ............ 2
14771-027-001) ............ 2
I478J-023-00O ............ 2
15000 Parts
Ml'J9-2J0-0U0 ............ 7
I542J-O27-O0O ............ 7
15432-001-000 ............II
15619-001-000 ............11
15650-027-305 ............11
15761-01 1-305 ............ 6
161100 Paris
16100-027-000 ............15
16100-027-810 ............15
16107-703-004 ............15
16122-023-1104 ............15
16123011-004 ............15
16129-027-004 ............l5
I (j 133-027-004 ............15
IM39-027-004 ............15
Jfjl U-O27-O04 ............15
16151-001-004 ............15
16162-023-005 ............15
J6l(i3-023-O04 ............15
J617I-O27-O04 ............15
J6173-001.004 ............15
16175-001-004 ............15
16175-260-004 ............15
16181-023-004 ............15
16201-027-000 ............ 2
16211-027-000 ............ 2
16950-049-159............26
170(10 Parts
J721 [-0:7-000 ............31
17221-027-000 ............31
J7231-027-0O0 ............31
17253-027-000 ............31
17255-027-000 ............31
17256-027-000 ............31
17500-027-000 ............26
17502-027-000 ............26
17503-027-001) ............26
J 7620-027-000 ............26
17722-027-OOO ............26
17910-027-010 ............IS
17911-023-010 ............IS
18000 Parts
18200-027-000 ............19
18231-001-020 ............19
182404)49-000 ............19
18272-027-000 ............19
18291-001-OJO ............19
18300-03 J-010 ............19
18391-O27-O0O ............19
22000 Parts
:: loo-ooi-oso............ii
22121-001-090 ............II
22131-027O00 ............1 I
22201-001-010 ............11
22310-001-020 ............11
22321-001-030 ............II
22331-001-010 ............II
22401-001-010 ............11
224U-001-0I0 ............II
22421-001-000 ............11
22510-001-080 ............11
22810-027-000 ............31
228(5-027-000 ............II
22831-027-000 ............Jl
22834-027-000 ............II
22835-027-000 ............11
22870-027-010 ............18
22901-001-000 ............II
22902-001-0211 ............II
22'UI-OOI-OIO ............11
23000 Paris
231(0-027-000............ 7
23110-027-810 ............ 7
23KI-027-000 ............11
23111-027-020 ............11
23191-027-000 ............il
23211-027-000 ............ 7
23221-027-000 ,........... 7
23421-027-000 ............ 7
23441-027-000 ............ 7
2*801-027-010 ............ 7
l>l)LX
Hii:i Nl».
Papr
]';tri Nu,
Page
Kill No.
V*&
Z5NOI 'i2V.SH) ...... ...... 7
Z3M |-ll!)|-fHKI ...... 7
1 IS 1 NIDI NIC) ...... ...... 7
2400* Parts
.v--:-ii.ii2" unci ...... ...... 7
..-;.o.s (i:~ ooy . 7
242OS--O27-O0O . ,..... 7
2461 1-027-00*) ...... ...... 7
2J6;|.u27.()U«) ...... ...... /
24612-027-O0O .. 7
246611-02 7-000 ...... ..... 7
24"7.'-«27-()iKj ...... ...... 7
MhSI-U2'."-OilO ...... ...... 7
:4"5iia27.orn ...... ,.....IS
"I'M 1 027-001) ...... 7
2KOD0 Parts
2X!«)I 027-001) ... ...... 7
2HXO2O27-O0I) ...... ,..... 7
2K*U5 027.O0O ...... ,..... 7
2W: I-N27-1HII) ...... ...... 7
2-HS2I1-O.Y7 DUD ...... (tin, j
2SX25"27-OiH) ...... ,..... a
HSU 40-027-0041 ...... ......19
2.SK5I-027-OIHJ ...... ......19
2«S5 2-02 7-nori ...... ......i"
2SS*,li.027-OOll ...... ......19
2**62-02 7-1(011 ...... ......[9
?SS7 | (>2~-ll(iri ...... ......a
.H 1(11 HI PurtN
31(2(12-027-001 ...... ......14
30205-027-00 J ...... ......14
30250-027-00.1 ...... ......14
3l)5D'M>27 NOri ..... ......43
305IU-O27-HO5 ...... ......14
iii;nii-()44-6H2 ...... ......43 1
311)1)0 Purls
.1111)2-1127-003 ...... ......14
11 100-02" 1>rj«> ...... ......14
? 1121-027 .inU) ...... ......14
3MH027-1>'i3 .. ,.....14
52**71 023-001) ......
32V-%2 U25-DIHJ ......
33000 Paris
.-31011-027-000 ......
3.171)1-U27-0:h I ......
11701-027 Dill ......
33704-027-01)0 ......
3.1~05-027-li:(U ......
\WA 027-lltH) ......
34000 Purls 1-J'KH.Olll-Sll ......
...14
...43
...42 ...42 ...43 ...42 ...42 ...42
32HOI1 Park
:? HKI-027 110)1 ......
35000 Paris
.i5lou-o27-i)iiii ....... .....42
J53(hi02"-lllN ....... .....IK
37000 Paris
.....27
40000 Purls
405 IO-027-00O ....... .....38
-;iJ520-l)27-ODO ....... ....."-K
4N5'O-02~-(H)O ....... .....38
4CI543-027-OHO ....... .....35
4CI5-15-UOI-OIK) . ..... .....3S
41000 Parts
¦I 121)1-027-000 ....... .....35
4 124 J-001-1)40 ....... .....35
42000 Puts
423'll-027.(UK) ....... .....35
427*11-027-01)0 ....... .....3.1
426DI ill)t-1)l)1) . .....35
426104)27-000 ....... .....3.1
-J2<>2O4l27-O0O ....... .....35
4"* 6 5 M)0 1-01)0 ... .....35
43000 Putts'
43100 027-000 ....... .....3.1
-Si 141-027-000 ....... .__35
4JJIO-02V-O0O ....... ___15
-J343-O27-0O0 41460-027-01H) 43471.027-001) 434K 2-1)27-000
........35
........19
........\'>
........35
4400(1 Parte
44 30 I '127-(H10 4-1601-027 000 4-1620-01) Ml I« 4471) M)2:-I KID 4-!71 I-027-0" H) 44712 027-0(11) 44SO
50524-O23-OUO ............Ml
50700-027-0(11) ............38
50731-(H)]-8IO ............3$
-.INDEX
Pan No.
Pago
Pari No,
Papc
Pan No,
Pane
Siuou Parts
51100-027-000 ............22
51210-027-000 ............22
S122O-027-O00 ............22
51231-027-000 ............22
31251-027-000 ............22
51332-001-000 ............22
51333-001-000 ............22
51335-001-000 ............22
51336-001-000 ............22
51341-023-000 ............22
51400-027-000 ............22
52000 Parte
52100-027-000 ............38
52144-027-000 ............39
52400-049-000 ............35*
53000 Parts
53100-027-010 ............18
53I4I-027-OIO ............18
53150-027-010 ............18
53161-027-010 ............18
53162-027-010 ............18
53163-027-010 ............18
53165-027-010 ............18
53166-027-010 ............18
53167-027-010 ............18
53175-027-010 ............18
53178-027-010 ............18
53179-027-010 ............18
53182-027-010 ............18
53185-027-010 ............18
53IS5-027-O20 ........„„18
53188-027-010 ............18
53190-027-010 ............19
53211-023-305 ............22
53212-001-315 ............22
53214-001-000 ............22
53215-001-000 ............22
53216-027-000 ............22
53230-027-000 ............22
53238-023-000 ............22
53240-027-000 ............22
61000 Parts 61100427-000 ............22
61141-027-000 ............22
61142-027-000 ............22
61301-O27-0O0 ............22
61322-O27-OI0 ............22
6I323-027-OIO............22
64000 Part*
64301-027-000 ............31
64320-027-000 ............ 2
64330-027-000 ............ 2
64345-027-000............31
64347-001-000 ............31
64347-027-000 ............31
771)0* Parts
77101-027-000 ............27
77124-027-000 ............27
77130-027-000 ............27
87§00 Parts
87103-027-000 ............22
87121-011-810 ............26
87I22-QU-810 ............26
89000 Parts
89010-027-000............31
89101-023-000 ............31
892I2-OOI-000 ............31
89216-027-000 ............31
90000 Parts
900I3-259-O00 ............ 6
90023-027-000 ............ 7
90112-027-000 ............30
90114-027-010 ............18
90121-027-000 ............38
9OI25-027-0O0 ............22
90128-027-000 ............35
90129-027-010 ............18
90131-027-000 ............22
90132-027-000 ............42
90149-027-000 ............22
90179-001-020 ............ 3
90206-023-000 ............ 2
90231-001-000 ............ 3
90231-001-000 ............II
90231-023-000 ............ 3
90246-001-000 ............ 3
90282-023-000 ............ 2
90304-001-000 ............22
90306-027-000 ............38
90308-001-000 ............35
90348-027-010 ............18
90351-027-000 ............22
90357-027-000 ............34
90*07-259-000 ............ 6
90412-027-000 ............ 7
90426-001-000 ............14
90431-001-000 ............ 3
90431-001-000 ............II
90471-023-000 ............ 2
90481-027-000 ............ 7
90483-001-000 ............II
9O5O3-023-OOQ ............22
90521-023-000 ............39
90522-001-000 ............35
90528-023-000 ............39
90601-001-000 ............ 7
90601-200-000 ............11
90602-027-000 ............ 7
90701-001-000 ............ 6
90702-250-000 ............ 6
90741-001-000 ............ 3
91000 Parts
91101-001-030 ............ 3
91102-001-010 ............11
912OI-027-O0O ............ 6
91202-027-000............ 6
91202-027-005 ............ 3
91204-027-000 ............11
91252-027-010 ............34
91253-001-000 ............35
91254-001-003 ............35
91302-027-000 ............ 7
91203-027-000............ 6
91301-027-000 ............11
92000 Parts
92000-06008 ............ 7
92000-06008............26
92000-06008 ............38
I M 5> K X
Pan \n. i'niiL-
92iiiio 06012 ...... .. 2
92000 {Hill | 2 ...... •I
'.'Zi'Mit-OMii2 ...... i •»
'>2Nim-060l2 ...... . ... 26
92n>:o 06012 ...... T "7
92<>.im.060|202 .....31
92000 (iMiift ...... .....27
4 21W1 {lf,U'7 ...... ..... s
92OOO-06O1H ...... ......M
92000 llf.n;-; ...... > "i
9;o:ni-ii6nVi ...... ......LS
92) UN 1-060 IK ...... ......'*]
9joo:i 06055 ...... >
¦j 2000-^n.i i^5 ...... ......11
V2'il!0-0K(ll| 19
......10
92000 OMI25 ...... i >
92oo:j-:ikij5o ...... ......23
92000.lis: '0 ...... ......m
92700-U6O10 ...... >
').:iiSim ...... Y
92700-06M535 ... ...... 2
9270-:l-ii6i 4535 ... ...... Ci
13000 Pari*
93500-030-0802 ... ..... 26
9.->il!l-O.iiO0S ...... ......1 1
93?;io oft:114 .....19
9>5llll-0600'-*llllllO ............*l
99IOM155i^: ............f*
S)7MH> Part-
i|-|.K>O-03MM M7O01-03MH i»70:)!-ll»lllf
o'AHM-injor Ir.'O.i.'-ll'h'H 0"0|5-lllHll| 07016-112'1)1
07024-01101
o ¦ 025-03 ;">i 0"i^l-?i n MM l»704V-ll'UM 07058-03 MM O7O-I-220IH 0707 '-0.M01 0:094-01:0 I 0'y?*Hl 0.4 [01
ovo&i-oojoi
070K6-M010!
illitt